Capacitive Sensor With Decorative Conductive Component

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Solution Overview

Problem

Proximity switches used in vehicles lack a decorative aesthetic and often require multiple components for assembly, which can complicate their integration into vehicle designs.

Innovation Solution

A capacitive sensor assembly is developed that incorporates a decorative conductive component, such as chrome or aluminum, as both a trim element and an electrode, with a dielectric layer and a controller to generate and process an activation field, allowing for reduced component count and enhanced aesthetic integration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If traditional capacitive switches use separate electrodes and decorative components, then assembly flexibility is maintained, but device complexity and assembly steps increase

Engineering Contradiction:
Improvecomponent countVSAvoidassembly process
Core Design Contradiction:
Device complexityVSEase of manufacture

Solution Approach 1:

The patent combines the decorative component and the first electrode into a single integrated element. The decorative component is formed with a conductive pattern that directly serves as the first electrode, eliminating the need for separate electrode components and reducing assembly steps while maintaining aesthetic functionality.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The decorative component is designed to serve dual purposes: it provides aesthetic appearance and simultaneously functions as an active electrode for capacitive sensing. This multi-functionality reduces the overall component count and simplifies the switch assembly structure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Shape

If decorative components are added to proximity switches, then aesthetic appearance is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveaesthetic appearanceVSAvoidmanufacturing process
Core Design Contradiction:
ShapeVSEase of manufacture

Solution Approach 1:

The decorative pattern and electrode pattern are merged into a single conductive design on the decorative component. This integration allows the aesthetic element to be manufactured as part of the electrode structure, eliminating separate manufacturing steps for electrodes and reducing overall manufacturing complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If multiple separate components are used in capacitive switches, then functional separation is maintained, but assembly time and complexity increase

Engineering Contradiction:
Improvefunctional separationVSAvoidassembly time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The first electrode and decorative component are merged into a single integrated element, reducing the number of components that need to be assembled. This integration maintains the functional separation of electrodes through the dielectric layer while significantly reducing assembly time and complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a visually appealing and functionally efficient capacitive proximity switch that integrates a decorative metal trim with sensor functionality, reducing assembly complexity and enhancing user interaction, while maintaining effective detection of user inputs.

Implementation Method 1

capacitive sensors to generate a sense activation field and sense changes to the activation field

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

a second electrode dielectrically isolated from the first electrode and electrically coupled therewith to generate an activation field

Methodology Applied
Scientific EffectDielectric isolation: Dielectric

Data Source

PatentUS10476501B2Capacitive sensor and switch assembly with decorative conductive component
Publication Date: 2019.11.12 FORD GLOBAL TECH LLC
  • US10476501B2 patent drawing
  • US10476501B2 patent drawing
  • US10476501B2 patent drawing

AI summary

A capacitive sensor and switch assembly is provided. The assembly includes a first electrode forming a decorative conductive component on a vehicle, and a second electrode dielectrically isolated from the first electrode and electrically coupled therewith to generate an activation field. The assembly also includes a dielectric layer disposed between the first and second electrodes, and a controller for processing a signal generated from the activation field and sensing an object, wherein the controller determines activation of a switch based on the signal generated from the activation field.