Capacitive Sensor Diagnostics via Impedance Measurement

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Solution Overview

Problem

Existing diagnostics for capacitive sensors face challenges in accurately determining the state of the sensor without calibrating the decoupling device, which can lead to errors due to drift conditions over time, especially in applications like seat occupancy detection and high voltage systems.

Innovation Solution

An apparatus and method using digital signal processing techniques in the frequency domain to measure the impedance of capacitive sensors, allowing for diagnosis without requiring calibration of the decoupling device, by generating multicarrier signals and performing frequency domain analysis to determine the characteristics of both the sensor and the decoupling device, thereby compensating for drift conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If traditional diagnostics are used without calibrating the decoupling device, then the device complexity is reduced, but measurement precision deteriorates due to drift conditions

Engineering Contradiction:
Improvediagnostics system complexityVSAvoidsensor state detection accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The system performs self-diagnosis by automatically determining the impedance of the capacitive sensor and compensating for decoupling device drift without requiring external calibration or manual intervention. The control unit uses the measured impedance to calculate the sensor's capacitance and resistance characteristics, enabling the system to correct its own measurement errors.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system implements feedback by continuously monitoring the impedance of the capacitive sensor and using this information to compensate for drift conditions in the decoupling device. The control unit adjusts the diagnostic measurements based on the measured impedance values, creating a closed-loop system that maintains accuracy without calibration.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If the decoupling device is calibrated to maintain measurement precision, then measurement precision is improved, but device complexity and maintenance requirements increase

Engineering Contradiction:
Improvesensor state detection accuracyVSAvoidcalibration system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system eliminates the need for external calibration by performing self-diagnosis. The control unit automatically determines the impedance characteristics of the sensor and uses this information to compensate for any drift in the decoupling device, making the system self-sufficient and removing the need for complex calibration procedures.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system performs preliminary determination of the capacitive sensor's impedance characteristics before final diagnostic conclusions are drawn. By measuring the impedance and calculating the sensor's electrical properties in advance, the system prepares compensation factors that automatically correct for drift conditions, eliminating the need for subsequent calibration.

Inventive Principle:
Principle #10Preliminary action

3Device complexity

If drift conditions are not compensated, then device complexity is reduced, but reliability deteriorates over time

Engineering Contradiction:
Improvecompensation mechanism complexityVSAvoiddiagnostic accuracy over time
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The system uses feedback by continuously monitoring the impedance of the capacitive sensor and adjusting the diagnostic measurements to compensate for drift. The control unit uses the measured impedance values to calculate compensation factors that maintain diagnostic accuracy throughout the operational life of the system, eliminating the need for complex manual compensation mechanisms.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs self-compensation by automatically determining the sensor's impedance characteristics and using this information to correct for drift conditions. The control unit calculates the sensor's capacitance and resistance values based on the measured impedance, enabling the system to maintain reliability without external intervention or complex compensation hardware.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach ensures accurate diagnosis of capacitive sensors with minimal error, eliminating the need for decoupling device calibration and maintaining performance within a predefined error range, even in the presence of drift, thus enhancing reliability in systems like automotive seat occupancy detection and high voltage systems.

Implementation Method 1

The control unit is configured to determine an impedance of the capacitive sensor

Methodology Applied
Scientific EffectElectrical Impedance: Electrical Resistance

Implementation Method 2

a decoupling device that exhibits a drift condition

Methodology Applied
Scientific EffectCapacitance Drift: Capacitance

Data Source

PatentUS9791494B2Apparatus and method for diagnostics of a capacitive sensor
Publication Date: 2017.10.17 LEAR CORP
  • US9791494B2 patent drawing
  • US9791494B2 patent drawing
  • US9791494B2 patent drawing

AI summary

In at least one embodiment, an apparatus for diagnosing a state of a capacitive sensor is provided. The apparatus includes a control unit for being operably coupled to a decoupling device that exhibits a drift condition and to the capacitive sensor. The control unit being configured to determine an impedance of the capacitive sensor and to determine a characteristic of the capacitive sensor based on at least the impedance. The control unit being further configured to determine a characteristic of the decoupling device based on the characteristic of the capacitive sensor and to provide an estimated capacitance based on the characteristic of the decoupling device, the estimated capacitance being indicative of the state of the capacitive sensor.