Capacitive Sensor Differential Value for Coupling Error Cancellation

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Solution Overview

Problem

Capacitive sensors face challenges in accurately measuring self-capacitance due to coupling errors caused by variations between a material-of-interest and Earth potential, which can lead to inaccurate inference of material properties, especially in applications like material level sensing, where these errors are difficult to predict and compensate for.

Innovation Solution

A capacitive sensing system generates a differential value that isolates the component of self-capacitance related to coupling capacitance, using symmetrical sensors and acquisition processes to cancel out coupling error indications, thereby preserving the coupling capacitance indications and improving measurement accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If self-capacitance measurement is performed using conventional methods, then the measurement process is simple, but coupling errors from material-of-interest and Earth potential variations cause inaccurate measurements

Engineering Contradiction:
Improveself-capacitance measurement accuracyVSAvoidsensing system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the self-capacitance measurement into two distinct components: coupling capacitance (between electrodes and material-of-interest) and Earth potential variation effects. By applying differential measurement between symmetrical sensors, the system separates and selectively processes these components, preserving coupling capacitance information while rejecting Earth potential errors.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces symmetrical sensor pairs as intermediary elements that facilitate the separation of coupling capacitance from Earth potential variations. These sensors act as mediators that experience identical Earth potential effects, allowing the differential measurement to cancel out common-mode errors while preserving differential coupling capacitance signals.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If differential measurement with symmetrical sensors is implemented, then coupling error indications are canceled and measurement accuracy improves, but device complexity increases

Engineering Contradiction:
Improvecoupling capacitance measurement accuracyVSAvoidsensor configuration complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent employs asymmetrical sensor positioning relative to the material-of-interest, where sensors are placed at different locations (e.g., above and below a meniscus) to create differential coupling capacitance responses. This intentional asymmetry in spatial arrangement allows the system to capture meaningful variations in coupling capacitance while maintaining symmetrical electrical characteristics for error cancellation.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent creates equipotential conditions for symmetrical sensors by ensuring they experience identical Earth potential variations. By configuring sensors to be at equivalent electrical potentials relative to the measurement reference, the system enables common-mode rejection of Earth potential errors while maintaining sensitivity to differential coupling capacitance changes.

Inventive Principle:
Principle #12Equipotentiality

3Reliability

If conventional self-capacitance sensing is used, then the system is easy to operate, but coupling errors from Earth potential variations cannot be compensated

Engineering Contradiction:
Improvematerial property inference reliabilityVSAvoidmeasurement process simplicity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent implements a feedback mechanism where the differential measurement results are processed to infer material properties (such as meniscus position or material presence). The system uses the processed differential values to adjust or confirm material property determinations, creating a closed-loop approach that improves reliability while maintaining operational simplicity through automated processing.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for reliable inference of material properties by isolating coupling capacitance variations, reducing the impact of coupling errors and enhancing the accuracy of material level sensing and other capacitive measurements.

Implementation Method 1

Capacitive sensors are used in a variety of operational contexts, for example, for capacitive proximity sensing and distance sensing

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

coupling capacitance of electrodes to a reference potential, and/or to a material-of-interest

Methodology Applied
Scientific EffectCapacitive coupling: Capacitance

Data Source

PatentUS11860022B2Capacitive sensing utilizing a differential value indication
Publication Date: 2024.01.02 MICROCHIP TECHNOLOGY INC
  • US11860022B2 patent drawing
  • US11860022B2 patent drawing
  • US11860022B2 patent drawing

AI summary

One or more examples relate to a detector. A signal that the detector is configured to sense is a differential value. Such a differential value may be indicative of a difference in self-capacitance indications that are exhibited at first and second internal capacitors. Such a differential value may be proportional to a relationship between a first material and a second material present at a device-under-test coupled to electrodes of the detector. Such a differential value may be proportional to a vertical elevation of a surface of a material present at a device-under-test coupled to electrodes of the detector. A difference in coupling capacitances may be obtained by performing complimentary acquisition processes utilizing symmetric capacitive sensors. When the acquisition processes are performed substantially simultaneously, coupling error indications that may be present in the self-capacitance indications are not present in the differential value.