Capacitive Sensor Electrode in Vehicle Seat Massage Device

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing motor vehicle seat massage devices are costly to produce and maintain, and they often require additional components for occupancy detection, which increases complexity and reduces comfort by unnecessary power consumption and noise when not in use.

Innovation Solution

A method that uses a capacitive sensor electrode integrated into the massage device's electrical line to detect seat occupancy by measuring changes in capacitance, adjusting the electric motor's energization based on occupancy, and utilizing the massage device's components to perform both occupancy detection and massage functions, reducing the need for additional components and improving user comfort.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If additional occupancy detection components are added to the massage device, then occupancy detection accuracy is improved, but device complexity and production costs increase

Engineering Contradiction:
Improveoccupancy detection accuracyVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The electrical line of the massage device is designed to serve dual purposes: delivering electrical current to the massage drive and simultaneously functioning as a capacitive sensor electrode for occupancy detection. This multi-functionality eliminates the need for separate occupancy detection components, thereby reducing device complexity and production costs while maintaining detection accuracy

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the electrical line used for power delivery with the capacitive sensor electrode used for occupancy detection into a single integrated component. By combining these two previously separate functions into one element, the overall device complexity is reduced while achieving both massage functionality and accurate occupancy detection

Inventive Principle:
Principle #5Merging (Combining)

2Speed

If the electric motor is continuously energized to ensure readiness, then response time is improved, but energy consumption and noise increase

Engineering Contradiction:
Improveresponse timeVSAvoidenergy consumption
Core Design Contradiction:
SpeedVSUse of energy by moving object

Solution Approach 1:

The energization state of the electric motor is made dynamic rather than static. The motor's power supply is continuously adjusted based on real-time occupancy detection results from the capacitive sensor, allowing the system to transition between different energization states (fully energized, partially energized, or unenergized) to optimize the balance between response time and energy consumption

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system implements a feedback mechanism where occupancy detection results are continuously monitored and used to adjust the energization state of the electric motor. This closed-loop control ensures the motor is only energized to the extent necessary for current occupancy conditions, reducing unnecessary energy consumption and noise while maintaining appropriate response readiness

Inventive Principle:
Principle #23Feedback

3Power

If the electric motor operates at full power to provide strong massage effect, then massage intensity is improved, but service life of the motor decreases

Engineering Contradiction:
Improvemassage intensityVSAvoidservice life of motor
Core Design Contradiction:
PowerVSDuration of action of stationary object

Solution Approach 1:

The electric motor is operated at partial power rather than continuously at full power. By adjusting the energization level based on occupancy detection and massage requirements, the system provides sufficient massage intensity when needed while reducing motor stress and heat generation during normal operation, thereby extending the motor's service life

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The massage function operates in periodic cycles rather than continuously, with the electric motor being energized only during active massage phases. This periodic operation allows the motor to rest between cycles, reducing cumulative thermal stress and extending service life while still providing effective massage treatment during active periods

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces production costs, extends the service life of the electric motor, enhances user comfort by adapting massage intensity to occupancy, and minimizes noise and energy consumption when the seat is unoccupied, resulting in a more efficient and cost-effective massage device.

Implementation Method 1

a capacitive sensor electrode, by means of which an electromagnetic field is created and monitored in the area of the seat. In this case, a change in a dielectric constant is detected on the basis of a change in the capacitance

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

The massage drive has an imbalance driven by an electric motor

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentEP3385111B1Method for operating a massage device of a seat
Publication Date: 2020.10.21 BROSE FAHRZEUGTEILE GMBH & CO KG
  • EP3385111B1 patent drawingFigure 1
  • EP3385111B1 patent drawingFigure 2
  • EP3385111B1 patent drawingFigure 3~4

AI summary

Method (52) for operating a massage device (6) of a seat (4), in particular of a motor vehicle (2), which has a massage drive (16) with an unbalance (36) driven by an electric motor (32) and an electrical line (24) for operating the massage drive (16). A change in capacitance due to a change in the occupancy of at least one section (48) of the seat (4) is detected by means of a component (16, 24) of the massage device (6), and the current supplied to the electric motor (32) is adjusted based on the change in capacitance. The disclosure further relates to a massage device (6) of a seat (4) and a vehicle seat (4) of a motor vehicle (2), as well as the use of a component (16, 24) of a massage device (6) of a seat (4).