Capacitive Sensor Handle Actuation Detection

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Solution Overview

Problem

Existing capacitive sensors for motor vehicles are energy inefficient and require additional components, such as Hall-effect sensors with magnets, which are costly and mechanically limiting, while single-electrode sensors lack the necessary complexity to accurately detect handle actuation.

Innovation Solution

A method using a single 'unlocking' electrode to generate a 'request to unlock' signal, with a detection module that continuously monitors the signal's value, detecting increases and decreases beyond specific thresholds to validate handle actuation, and a time counter to confirm the action, allowing for reliable detection without additional electrodes or complex setups.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a Hall-effect sensor with magnet is used to detect handle actuation, then detection reliability is improved, but device complexity and cost increase

Engineering Contradiction:
Improvedetection reliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention extracts the detection function from complex multi-component systems (Hall-effect sensor + magnet) and implements it using a simplified capacitive sensor system with signal processing algorithms. The capacitive sensor alone cannot detect handle actuation reliably, but by extracting and analyzing specific signal characteristics (capacitance variation patterns, duration, magnitude), the system achieves reliable detection without additional mechanical components.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention replaces the mechanical/magnetic detection system (Hall-effect sensor requiring physical magnet placement in handle and door) with an electrical/capacitive system. The capacitive sensor uses electrical field interactions between the handle and door, eliminating the need for mechanical magnet integration and complex sensor positioning, thereby reducing device complexity while maintaining detection reliability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If a Hall-effect sensor with magnet is used to detect handle actuation, then detection reliability is improved, but manufacturing cost increases

Engineering Contradiction:
Improvedetection reliabilityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The invention employs inexpensive capacitive sensors that can be easily integrated into the handle assembly, replacing costly Hall-effect sensors and magnets. The capacitive sensor system uses standard electrical components and software-based detection algorithms, significantly reducing bill of materials costs while achieving comparable or superior detection reliability through intelligent signal processing.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The invention replaces expensive mechanical/magnetic components (Hall-effect sensor, precision magnets, complex mounting structures) with an electrical capacitive system. This substitution eliminates costly manufacturing steps such as magnet embedding, precise mechanical alignment, and specialized sensor integration, thereby reducing both component costs and assembly costs.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Device complexity

If a capacitive sensor with single electrode is used, then device complexity is reduced, but detection precision deteriorates

Engineering Contradiction:
Improvedevice complexityVSAvoiddetection precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The invention implements feedback through continuous monitoring of capacitive sensor signals and analyzing their temporal and magnitude characteristics. The system monitors capacitance variations over time, compares them against predefined thresholds and patterns, and uses this feedback to accurately distinguish handle actuation from other disturbances. This feedback-based signal processing compensates for the simplicity of the single-electrode sensor, maintaining high detection precision.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The invention changes the detection parameters from simple presence detection to analyzing multiple signal characteristics including capacitance variation magnitude, rate of change, duration, and temporal patterns. By monitoring how the capacitive signal evolves over time during handle actuation versus other events, the system achieves high detection precision with a single electrode, transforming a limitation into an advantage by using temporal signal analysis.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables efficient, cost-effective, and robust detection of handle actuation using a single electrode, reducing energy consumption and mechanical complexity, and validating the request to unlock signal through specific threshold checks, ensuring accurate panel unlocking.

Implementation Method 1

These capacitive sensors detect variations in the electromagnetic field between an electrode on the sensor and the human body, which causes the capacitance of the sensor to vary as the user approaches.

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS12044044B2Capacitive sensor for a motor vehicle
Publication Date: 2024.07.23 SCHAEFFLER TECHNOLOGIES AG & CO KG
  • US12044044B2 patent drawing
  • US12044044B2 patent drawing

AI summary

A method for detecting actuation of a handle of a motor-vehicle opening panel-vehicle, including the steps of continuously generating the request to unlock signal, detecting an increase in the value of the request to unlock signal beyond a first predetermined detection threshold representative of the presence of a hand of a user on the handle, detecting a decrease in the value of the request to unlock signal below a second predetermined detection threshold representative of the user pulling on the handle, consecutively to the detection of the decrease in the value of the request to unlock signal below the second detection threshold, triggering a time counter, stopping the time counter at the end of a predetermined “confirmation time”, and validating the detection of a request to unlock the opening panel if the value of the request to unlock signal remained greater than a third predetermined threshold throughout the confirmation time.