Capacitive Sensor Readiness Detection for Medical Device Accessories

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Solution Overview

Problem

Existing medical devices rely on expiration dates to determine the readiness of disposable accessory devices, which can lead to incorrect estimations due to storage conditions, resulting in either unnecessary discarding of usable devices or the use of expired devices in emergency situations.

Innovation Solution

Integration of sensors into disposable accessory devices, such as capacitive sensors in electrode pads, to detect their own readiness by measuring electrical characteristics, and the use of memory chips to store readiness information and expiration dates, allowing for self-testing and correct identification of device readiness before use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If expiration dates are used to determine accessory device readiness, then device readiness can be determined without additional sensors, but the accuracy of readiness determination deteriorates due to storage condition variations

Engineering Contradiction:
Improvedevice complexityVSAvoidreadiness determination accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The accessory device performs self-testing of its own readiness status through integrated sensors that monitor functional characteristics (electrical conductivity, capacitance, impedance) and communicate this information to the medical device, eliminating reliance on external expiration date tracking alone

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces the mechanical/calendar-based expiration date system with an electrical sensing system that actively measures functional properties of the accessory device to determine readiness, substituting physical time-based tracking with electrical property monitoring

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If sensors are integrated into disposable accessory devices to detect readiness, then readiness determination accuracy improves, but device complexity increases

Engineering Contradiction:
Improvereadiness determination accuracyVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent integrates simple, low-cost sensors into disposable accessory devices that are designed for single use, accepting the increased complexity in exchange for improved readiness determination, with the understanding that the disposable nature eliminates the need for long-term maintenance or calibration

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The integrated sensors serve multiple functions: monitoring readiness status, detecting storage condition degradation, and providing communication between the accessory device and medical device, consolidating multiple monitoring capabilities into a single integrated system

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If sensors continuously monitor accessory device readiness, then reliability of device functionality improves, but energy consumption increases

Engineering Contradiction:
Improvedevice functionality reliabilityVSAvoidsensor energy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The sensor system performs periodic readiness checks rather than continuous monitoring, measuring functional characteristics at intervals or upon activation, which maintains reliability by detecting degradation events while significantly reducing overall energy consumption compared to continuous operation

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system uses feedback communication where the accessory device reports its readiness status to the medical device, allowing the medical device to adjust its operation based on the accessory's condition, enabling reliable operation with intermittent sensing rather than continuous monitoring

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures that only ready and functional disposable accessory devices are used, reducing the risk of malfunctions and adverse consequences in emergency situations, while also preventing the unnecessary disposal of still usable devices.

Implementation Method 1

the sensor is configured to detect a capacitance of a capacitor including the electrode, the gel, and the conductive trace

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS20250120639A1Detecting medical device accessory readiness
Publication Date: 2025.04.17 STRYKER CORP
  • US20250120639A1 patent drawing
  • US20250120639A1 patent drawing
  • US20250120639A1 patent drawing

AI summary

Techniques for detecting the readiness of an accessory device for use with a medical device are described. An example method includes detecting a capacitance of a capacitor including an electrode, a gel disposed on the electrode, and a conductive trace embedded in a plug. The plug is configured to couple to a medical device. A readiness of a medical device accessory is determined by analyzing the capacitance. The example method further includes outputting an indication of the readiness.