Capacitive Step Counter in Garment Fabric

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Solution Overview

Problem

Traditional step counters often inaccurately count steps due to false readings from acceleration without physical activity, and existing solutions like EMG sensors and strain gauges are uncomfortable and expensive.

Innovation Solution

A wearable step counter system integrated into garments using capacitive electrodes and microcontrollers to detect parasitic capacitive coupling between the electrodes and the wearer's legs, allowing for accurate step counting without the need for bulky sensors or complex materials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional accelerometers are used for step counting, then the device can detect movement, but it produces false readings when the user experiences acceleration without physical activity (e.g., driving a car)

Engineering Contradiction:
Improvestep counting accuracyVSAvoidfalse readings in acceleration scenarios
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent replaces the traditional mechanical accelerometer-based detection system with a capacitive sensing system. The capacitive electrode detects changes in capacitance caused by the proximity and movement of the leg, rather than measuring acceleration forces directly. This substitution eliminates false readings during acceleration events like car driving, as the capacitive sensor only responds to actual leg movement relative to the electrode.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If EMG sensors are used to detect leg muscle activity, then step counting accuracy improves, but the system becomes uncomfortable and expensive due to requiring multiple skin-contact electrodes

Engineering Contradiction:
Improvestep detection accuracyVSAvoiduser comfort
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent extracts the sensing function from the complex EMG electrode system and implements it through a simple capacitive electrode that can be integrated into the garment fabric itself. This eliminates the need for multiple skin-contact electrodes while maintaining accurate step detection through capacitance changes caused by leg proximity and movement.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the detection parameter from electrical signals requiring skin contact (EMG) to capacitive coupling that occurs naturally through the garment fabric. By measuring capacitance changes between the electrode and the leg, the system achieves accurate detection without uncomfortable skin-contact electrodes.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If strain gauges are used on shoe soles to detect user weight, then step counting can be performed, but the system becomes complex and difficult to implement due to signal acquisition challenges

Engineering Contradiction:
Improveweight detection capabilityVSAvoidsignal acquisition complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical strain gauge system with a capacitive sensing system. Instead of measuring physical deformation or weight directly, the capacitive electrode detects changes in capacitance caused by the proximity and movement of the leg, providing step detection information without the complexity of strain gauge signal acquisition.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Ease of operation

If capacitive electrodes are integrated into garment fabric, then the system maintains comfort and stylish appearance, but the electrode needs to be electrically isolated from the conductive yarns

Engineering Contradiction:
Improvephysical comfort and appearanceVSAvoidelectrical isolation requirement
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent applies local quality by creating an electrically insulating layer only at the specific location where the capacitive electrode contacts the conductive yarns in the fabric. This localized insulation prevents electrical shorting while maintaining the overall comfort and flexibility of the garment, allowing the capacitive sensing function to work effectively.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides accurate and reliable step counting while maintaining comfort and stylish appearance, capable of detecting different gait styles and independent from acceleration, making it suitable for daily use.

Implementation Method 1

The textile fabric portion is arranged on the garment for providing a parasitic capacitive coupling between the capacitive electrode and a wearer's leg

Methodology Applied
Scientific EffectCapacitive coupling: Capacitance

Implementation Method 2

The microcontroller is electrically connected to the capacitive electrode for evaluating the parasitic capacitive coupling so that the relative movement between the wearer's legs is detected by the microcontroller

Methodology Applied
Scientific EffectParasitic capacitance: Parasitic Capacitance

Data Source

PatentEP3238621B1Wearable step counter system
Publication Date: 2022.03.09 SANKO TEKSTIL ISLETMELERI SANAYI VE TICARET AS
  • EP3238621B1 patent drawingFigure 1
  • EP3238621B1 patent drawingFigure 2A~2B
  • EP3238621B1 patent drawingFigure 2C

AI summary

Disclosed is a wearable step counter system (100) comprising a garment (10) for a wearer's legs, a capacitive electrode (3) and a microcontroller (1), said garment (10) comprising a textile fabric portion (12), said capacitive electrode (3) comprising an electrically conductive yarn (22) woven into said textile fabric portion (12), said textile fabric portion (12) being arranged on said garment (10) for providing a parasitic capacitive coupling between said capacitive electrode (3) and a wearer's leg, said microcontroller (1) being electrically connected to said capacitive electrode (3) for evaluating said parasitic capacitive coupling so that the relative movement between the wearer's legs is detected by the microcontroller (1).