Capacitive Substance Proportion Measurement in Dust

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Solution Overview

Problem

Conventional optical methods for determining substance concentrations are costly, sensitive, and limited by the need for a solvent liquid, making them unsuitable for harsh environments and non-liquid-soluble substances, and unable to measure in air.

Innovation Solution

A capacitive device using an oscillating circuit with a coil and plate capacitor, where the material is filled as a dielectric, and frequency responses are recorded and evaluated to determine substance proportions, allowing for measurements in air and harsh environments without the need for optical components or solvents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If optical methods are used to determine substance concentrations, then measurement precision can be achieved, but the device complexity and cost increase due to required optical components

Engineering Contradiction:
Improvesubstance concentration determinationVSAvoidoptical components
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces the optical measurement system with an electrical measurement system. Instead of using optical components (light sources, lenses, detectors) to measure substance concentration, the invention uses an electrical circuit with a capacitor whose capacitance changes based on the dielectric properties of the material being measured. This substitution of optical measurement with electrical measurement directly reduces device complexity while maintaining measurement capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention measures substance concentration by detecting changes in electrical parameters (capacitance, dielectric constant) rather than optical parameters. The capacitance of the capacitor changes in response to the dielectric properties of the material, which are influenced by the substance concentration. This parameter change approach allows measurement of concentration through electrical properties instead of optical properties, simplifying the device.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If optical methods are used in harsh environments with vibrations and pollution, then substance proportion can be determined, but the reliability decreases due to sensitivity of optical setup

Engineering Contradiction:
Improvesubstance proportion determinationVSAvoidmeasurement setup stability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent replaces the sensitive optical measurement system with a robust electrical measurement system. Electrical circuits with capacitors are inherently more resistant to vibrations, dust, and environmental pollution compared to optical systems with aligned lenses and light paths. This substitution maintains measurement precision while significantly improving reliability in harsh environments.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The electrical measurement components (capacitor, circuit board) are simpler, more durable, and less expensive than precision optical components. They can withstand harsh conditions without requiring the same level of protection or maintenance as optical systems, making them suitable for disposable or ruggedized applications in challenging environments.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Measurement precision

If optical methods are used to examine substances, then concentration can be determined, but the ease of operation is reduced due to requirement for solvent liquid

Engineering Contradiction:
Improvesubstance concentrationVSAvoidsample preparation
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The invention changes the measurement parameter from optical properties (which require the substance to be in solution form) to electrical/dielectric properties. This allows direct measurement of substances in their native state, whether solid, liquid, or gas, eliminating the need for dissolution in solvent liquids and greatly simplifying sample preparation procedures.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent extracts the measurement capability from the liquid solvent medium that is required in optical methods. By measuring dielectric properties directly, the system eliminates the intermediary solvent step, allowing direct measurement of the material of interest regardless of its solubility characteristics.

Inventive Principle:
Principle #2Taking out (Extraction)

4Measurement precision

If optical methods are used, then substance proportion can be measured, but the adaptability is limited to liquid-soluble substances and laboratory environments

Engineering Contradiction:
Improvesubstance proportionVSAvoidmeasurement environment and substance type
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The electrical measurement system based on dielectric properties is universally applicable to all materials that have electrical properties, regardless of whether they are solid, liquid, or gas, and regardless of their solubility characteristics. This universal approach allows the same device to measure substances in air, in solid form, in liquid form, and in various environmental conditions, greatly expanding adaptability compared to optical methods.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

By changing from optical measurement parameters to electrical/dielectric measurement parameters, the system becomes applicable to a much broader range of substances and environments. Electrical properties can be measured in air, in vacuum, in liquid, and in solid states, and are not limited by the solubility requirements that constrain optical methods.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides an inexpensive, robust, and user-friendly method for determining substance proportions in materials like dust, including non-water-soluble substances, without the limitations of optical methods, enabling measurements in challenging environments and allowing for the detection of quartz content in dust samples.

Implementation Method 1

the plate capacitor can be filled with the material as a dielectric, a frequency response of the dielectric being recorded and evaluated

Methodology Applied
Scientific EffectDielectric: Dielectric

Implementation Method 2

an oscillating circuit with a coil and a plate capacitor

Methodology Applied
Scientific EffectOscillation: Harmonic Oscillator

Data Source

PatentUS20230117051A1Device and method for capacitive determination of a proportion of a substance in a material
Publication Date: 2023.04.20 HILTI AG
  • US20230117051A1 patent drawing
  • US20230117051A1 patent drawing

AI summary

A device and a method for capacitive determination of a proportion of a substance in a material. The device includes an oscillating circuit with a coil and a plate capacitor, wherein the oscillating circuit can be excited to oscillate at different frequencies or inductances. It is provided that the frequency response or resonant frequencies of the oscillating circuit are recorded and evaluated with regard to characteristic features. On the basis of the frequencies that can be assigned to these characteristic features, the proportion of a specific substance in the material to be measured can be determined. The method for capacitive determination of a proportion of a substance in a material is based in particular on the fact that the dielectric properties of the substance are used in the method in order to determine the proportion of the substance in the material to be measured.