Capacitive Identification Circuit for Surgical Instrument Authentication

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Solution Overview

Problem

Current surgical instruments lack an effective method for identifying and authenticating themselves to generators, which can lead to unauthorized use or misuse, particularly in energy-based surgical procedures like electrosurgery and microwave surgery, potentially causing tissue damage or equipment malfunctions.

Innovation Solution

Incorporating a capacitive identifying circuit with multiple capacitive elements on surgical instruments that can be interrogated by a generator, using a capacitance-to-digital converter and multiplexer to determine a unique identification value, and performing hash algorithms or encryption to verify authenticity and track usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If surgical instruments lack identification circuits, then device complexity is reduced, but reliability deteriorates due to unauthorized use and equipment misuse

Engineering Contradiction:
Improveinstrument authenticationVSAvoidcircuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical or electronic identification systems with a capacitive-based identification circuit. The capacitive elements (such as printed conductive patterns) provide instrument identification through electrical capacitance measurements, eliminating the need for complex mechanical switches, buttons, or traditional electronic identification hardware while maintaining reliability through unique capacitive signatures for each instrument.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If capacitive elements are added to surgical instruments, then instrument identification accuracy is improved, but device complexity increases

Engineering Contradiction:
Improveidentification accuracyVSAvoidcircuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent utilizes variations in capacitive parameters (capacitance values, time constants) of different capacitive elements to encode instrument identification information. Each surgical instrument has a unique combination of capacitive elements with specific capacitance values, allowing the generator to distinguish between different instruments by measuring these electrical parameters. This approach achieves high identification accuracy by leveraging naturally occurring electrical property variations rather than requiring complex identification hardware.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If traditional identification methods are used, then ease of manufacture is maintained, but reliability deteriorates due to unauthorized instrument use

Engineering Contradiction:
Improveauthorization verificationVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent employs capacitive elements that can be manufactured as disposable or single-use components integrated into surgical instruments. These capacitive identification circuits can be created using low-cost printed conductive patterns on flexible substrates, making them economically viable as disposable elements. This approach ensures reliability through unique identification of each instrument while maintaining ease of manufacture through simple, cost-effective fabrication processes suitable for high-volume production of disposable medical devices.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures accurate identification and authentication of surgical instruments, preventing unauthorized use and tracking end-of-life, thereby enhancing safety and preventing equipment misuse during surgical procedures.

Implementation Method 1

The plurality of capacitive elements is readable by the generator. A capacitance-to-digital converter may be electrically coupled to the identifying circuit to interrogate the identifying circuit.

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS10278788B2Method and apparatus for identification using capacitive elements
Publication Date: 2019.05.07 COVIDIEN LP
  • US10278788B2 patent drawing
  • US10278788B2 patent drawing
  • US10278788B2 patent drawing

AI summary

A surgical instrument and related method are provided. The surgical instrument includes a housing, a cable, and an identifying circuit. An end-effector is coupled to the housing for treating tissue. The cable extends from the housing and is configured to couple the surgical instrument to a generator. The identifying circuit includes a plurality of capacitive elements disposed on the surgical instrument. The plurality of capacitive elements is readable by the generator.