Capacitive Voltage Sensor with Shielded PCB Divider

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Solution Overview

Problem

Existing voltage sensors for power lines and cable accessories face challenges in providing real-time, high-accuracy voltage measurements, especially in complex electrical distribution networks with medium or high voltages, due to issues like electric field stress concentrations and potential sensor failures.

Innovation Solution

A compact capacitive voltage sensor design featuring a rounded conductor end, a conductive or semi-conductive shield layer, and a capacitive voltage divider with a printed circuit board (PCB) for precise voltage measurement, allowing for easy integration with existing power lines and cables, and adjustable division ratios to suit various voltage levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a capacitive voltage sensor is used for high voltage measurement, then voltage measurement capability is improved, but electric field stress concentrations occur leading to potential sensor failures

Engineering Contradiction:
Improvevoltage measurement capabilityVSAvoidsensor failure risk
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent applies local quality by creating a non-uniform electric field distribution through specifically positioned electrodes and dielectric structures. The capacitive voltage divider uses localized high-dielectric-constant materials and strategically placed electrodes to concentrate electric field lines in controlled regions, reducing stress at critical sensor points while maintaining measurement accuracy across the voltage range.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent introduces intermediary elements including shield electrodes and dielectric barriers positioned between the high voltage conductor and the sensing elements. These intermediaries redistribute the electric field, preventing direct stress concentration on the sensor components while still allowing accurate voltage measurement through the capacitive division principle.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If a compact capacitive voltage sensor design is used, then integration ease is improved, but measurement accuracy may be compromised

Engineering Contradiction:
Improveintegration easeVSAvoidvoltage measurement accuracy
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent implements nesting by placing the capacitive voltage divider structure directly around the power line conductor, with the PCB and sensing elements integrated within the same housing. This nested arrangement allows compact integration while maintaining precise electrical geometry, as the sensing capacitors are positioned in fixed, controlled relationships to the high voltage conductor, ensuring measurement accuracy despite the compact form factor.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent uses composite material structures combining different dielectric materials with varying permittivity values in the capacitive voltage divider. This allows precise control of the voltage division ratio within a compact structure, as the composite dielectric arrangement enables fine-tuning of capacitive values without increasing overall sensor size, thereby maintaining both integration ease and measurement precision.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides real-time, high-accuracy voltage readings with reduced electric field stress and improved reliability, enabling efficient integration with computational devices and smart grid applications, while maintaining a compact and straightforward installation process.

Implementation Method 1

a capacitive voltage sensor, having an electrically isolated capacitive voltage sensor. The capacitive voltage sensor further includes a capacitive voltage divider

Methodology Applied
Scientific EffectCapacitive voltage division: Capacitance

Implementation Method 2

A compact capacitive voltage sensor design featuring a rounded conductor end, a conductive or semi-conductive shield layer, and a capacitive voltage divider with a printed circuit board (PCB) for precise voltage measurement, allowing for easy integration with existing power lines and cables, and adjustable division ratios to suit various voltage levels.

Methodology Applied
Scientific EffectElectric field distribution: Electric Field

Data Source

PatentEP3298417B1Voltage sensor using a capacitive voltage divider
Publication Date: 2024.10.23 3M INNOVATIVE PROPERTIES CO
  • EP3298417B1 patent drawingFigure 1
  • EP3298417B1 patent drawingFigure 2
  • EP3298417B1 patent drawingFigure 3

AI summary

A voltage sensor comprises a conductor (102) having a first end (101) and a second end (103), the first end including a first connection interface (150) and the second end having no connection, and a sensor section (125) including at least one sensor disposed over the conductor, the sensor sensing the sensor sensing at least a voltage or a sample of the voltage of the conductor. The voltage sensor is coupleable to a power line or cable, such as an overhead power line or cable, or a cable accessory, and can also be used in underground applications.