Capacitor Assembly Non-Symmetrical Electrode Structure Stationarity
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Solution Overview
Problem
Conventional capacitor assemblies with symmetrical electrode structures face challenges in achieving optimal stationarity and electrical contact due to uniform electrode distribution, which can lead to instability and reduced performance.
Innovation Solution
A capacitor assembly with a non-symmetrical electrode structure featuring a capacitor seat with distinct through holes and grooves allows for partial reception of conductive pins within these features, enabling electrical contact and adjusting the geometric center for increased stationarity, using a capacitor seat structure with first and second electrode layers of varying surface areas and positions.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If a symmetrical electrode structure is used in conventional capacitor assemblies, then the manufacturing process is simplified and production efficiency is improved, but the stationarity and electrical contact stability are reduced
Solution Approach 1:
The patent applies asymmetry by designing non-symmetrical electrode structures where the first and second electrode layers have different surface areas and are positioned at different locations on the capacitor seat. The capacitor seat itself is designed with non-symmetrical through holes and grooves. This asymmetric configuration optimizes the geometric center alignment and improves stationarity while maintaining manufacturability through standardized production processes.
2Device complexity
If a symmetrical electrode structure is used in conventional capacitor assemblies, then the structural design is simplified, but the electrical contact stability is reduced
Solution Approach 1:
The patent applies local quality by creating different electrode layer configurations in different regions of the capacitor seat. The first electrode layer and second electrode layer have different surface areas and are positioned at different locations, allowing each region to be optimized for its specific function. The capacitor seat includes different types of through holes and grooves at different locations to accommodate the non-symmetrical electrode structure, improving electrical contact stability through localized optimization.
3Loss of time
If the geometric center is not aligned in conventional capacitor assemblies, then the assembly process is faster, but the stationarity is reduced
Solution Approach 1:
The patent applies preliminary action by pre-designing the non-symmetrical electrode structures with optimized geometric center alignment in the capacitor seat before assembly. The through holes and grooves are pre-positioned to accommodate the electrode layers in their optimal locations, so that when the capacitor package structure is assembled onto the seat, the geometric centers are already aligned, improving stationarity without adding assembly time.
Data Source
AI summary
The present disclosure provides a capacitor assembly having a non-symmetrical electrode structure and a capacitor seat structure thereof. The capacitor assembly includes a capacitor seat structure and a capacitor package structure. The capacitor seat structure includes a capacitor seat, a first electrode layer and a second electrode layer. The capacitor seat has a first through hole, a first groove, a second through hole and a second groove. The capacitor package structure includes a first conductive pin and a second conductive pin. The first conductive pin passes through the first through hole and is disposed inside the first groove to electrically contact the first electrode layer. The second conductive pin passes through the second through hole and is disposed inside the second groove to electrically contact the second electrode layer.