Capacitor Bank Controller Impedance Sizing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The existing capacitor bank control systems require cumbersome operator input for setting the size of the capacitor bank, which can lead to longer installation times and potential errors due to unknown or incorrectly inputted sizes.

Innovation Solution

The capacitor bank controller automatically determines the size of the capacitor bank by taking voltage and current measurements before and after connecting the bank to the power system, using impedance calculations to derive the size in VARs, thereby reducing the need for manual input.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual operator input is used to set the capacitor bank size, then the installation process requires operator knowledge and input time, but this leads to longer installation times and potential errors due to unknown or incorrectly inputted sizes

Engineering Contradiction:
Improvecapacitor bank size accuracyVSAvoidinstallation time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The capacitor bank controller automatically determines the size of the capacitor bank by performing impedance measurements and calculations without requiring manual operator input. The system measures impedance with the capacitor bank disconnected, then measures again with the bank connected, and automatically calculates the capacitor bank size in VARs based on the impedance difference, thereby eliminating operator knowledge requirements and potential input errors

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system performs preliminary impedance measurements with the capacitor bank disconnected before connecting the bank to the power system. This preliminary measurement establishes a baseline impedance value that is then used in conjunction with the post-connection measurement to automatically determine the capacitor bank size, streamlining the commissioning process

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If manual operator input is used for capacitor bank size settings, then operator knowledge is required, but this increases the complexity of the commissioning process

Engineering Contradiction:
Improvecommissioning simplicityVSAvoidcommissioning process complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The controller performs self-configuration by automatically measuring impedance values and calculating the capacitor bank size without requiring operator intervention for data entry or knowledge of the capacitor bank specifications. The system independently completes the commissioning process through automated measurements and computations

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The manual commissioning process involving operator knowledge and manual input is replaced with an automated electrical measurement and calculation system. The controller uses electrical impedance measurements and automated computational algorithms to determine capacitor bank size, substituting the mechanical/manual commissioning approach with an automated electronic system

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS11435403B2Determining the size of a capacitor bank
Publication Date: 2022.09.06 SCHWEITZER ENGINEERING LABORATORIES INC
  • US11435403B2 patent drawing
  • US11435403B2 patent drawing
  • US11435403B2 patent drawing

AI summary

A capacitor bank controller may obtain voltage and current measurements while the capacitor bank is disconnected from the power line. Further, the capacitor bank controller may obtain voltage and current measurements while the capacitor bank is connected to the power line. The capacitor bank controller may determine the size of the capacitor bank based on impedances from the voltage and current measurements while the capacitor bank is connected and disconnected.