Capacitor Bank Monitoring via Rate of Change Analysis

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Solution Overview

Problem

Conventional utility distribution systems face inefficiencies and high energy losses due to varying reactive loads, and capacitor banks lack effective monitoring and diagnostics, making it difficult to detect operational issues before they occur, leading to potential service disruptions.

Innovation Solution

A method for monitoring capacitor banks by receiving and analyzing voltage and current measurements, contactor status information, and calculating the rate of change of parameters to detect deviations from baseline rates, providing confidence levels for potential problems and enabling proactive maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If capacitor banks are used for power factor correction, then system efficiency is improved and energy losses are reduced, but monitoring and diagnostics capabilities are insufficient making it difficult to detect operational issues

Engineering Contradiction:
Improveenergy lossesVSAvoidmonitoring and diagnostics information
Core Design Contradiction:
Loss of energyVSLoss of information

Solution Approach 1:

The system continuously monitors capacitor bank operations by measuring voltages and currents, calculating rates of change, and providing feedback when deviations from baseline performance are detected. This enables real-time detection of operational issues while maintaining the energy efficiency benefits of capacitor bank operation.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

A monitoring system acts as an intermediary between the capacitor bank and operators, measuring electrical parameters and translating them into meaningful diagnostic information. The system includes a processor that receives measurements, calculates rates of change, and generates alerts when problems are detected, bridging the gap between raw electrical data and actionable insights.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If conventional monitoring approaches are used, then device complexity is minimized, but the ability to detect operational problems before they occur is severely limited

Engineering Contradiction:
Improvemonitoring system complexityVSAvoiddetection of operational problems
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The system performs preliminary analysis by continuously calculating rates of change of electrical parameters and comparing them against baseline values. This preliminary detection mechanism identifies potential problems before they manifest as actual failures, enabling proactive maintenance while maintaining relatively simple system architecture.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The monitoring system uses the capacitor bank's own operational data (voltages and currents) to self-diagnose its condition. By analyzing rates of change of these parameters and comparing them to established baselines, the system enables the capacitor bank to effectively monitor itself without requiring complex external diagnostic equipment.

Inventive Principle:
Principle #25Self-service

3Reliability

If manual inspections are performed regularly, then operational issues can be detected, but time and operational costs increase

Engineering Contradiction:
Improvedetection of operational issuesVSAvoidtime for manual inspections
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The monitoring system provides continuous automated surveillance of capacitor bank operation, eliminating the gaps inherent in periodic manual inspections. By continuously measuring voltages and currents and analyzing rates of change, the system detects operational issues in real-time without requiring scheduled downtime or manual intervention.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The system replaces manual inspection processes with automated electronic monitoring and analysis. Instead of requiring personnel to physically inspect and test capacitor banks at regular intervals, the system uses processors and sensors to automatically measure, calculate, and analyze operational parameters, significantly reducing time and labor requirements.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS10330725B2Systems, methods, and devices for monitoring a capacitor bank
Publication Date: 2019.06.25 SCHNEIDER ELECTRIC USA INC
  • US10330725B2 patent drawing
  • US10330725B2 patent drawing
  • US10330725B2 patent drawing

AI summary

Systems, methods, and devices for monitoring one or more capacitor banks are presented herein. One concept of the present disclosure is directed to a method of monitoring at least one capacitor bank having a plurality of steps. The method includes: receiving measurements indicative of voltages and/or currents on electrical lines coupled to the steps of the capacitor bank by corresponding contactors; receiving information indicative of the respective statuses of the contactors; timestamping the measurements and contactor status information; storing the timestamped measurements with corresponding timestamped contactor status information; determining a rate of change of a parameter indicative of or derived from at least the measurements associated with at least one of the steps in the capacitor bank; comparing the determined rate of change with a baseline rate of change to produce a deviation; determining if the deviation satisfies a criterion; and, if so, indicating the deviation satisfied the criterion.