Capacitor Bank Powered Wireless Sensor for Aircraft Monitoring

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Solution Overview

Problem

Current sensor technologies require bulky batteries or wired connections for power, which are impractical and unreliable, especially in large or complex applications like aircraft, where they can be difficult to install and maintain, and are susceptible to discharge or failure.

Innovation Solution

A self-contained monitoring system using a capacitor bank charged by an electromagnetic signal to provide power to wireless sensors, allowing for wireless data readout without the need for wired connections, featuring a power circuit to convert electromagnetic signals into electrical power, a capacitor bank to store and supply power, and a wireless readout to transmit data.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If batteries or battery packs are used to supply power to sensors, then sufficient power can be supplied to the sensors, but the batteries become large or bulky

Engineering Contradiction:
Improvepower supply capabilityVSAvoidbattery size
Core Design Contradiction:
Use of energy by moving objectVSWeight of moving object

Solution Approach 1:

The patent extracts the power supply function from traditional batteries and implements it through a capacitor bank charged by an external electromagnetic signal (such as a cellular signal). This removes the need for bulky battery packs while maintaining sufficient power supply capability for the sensor and wireless transmitter.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces an intermediary energy storage element (capacitor bank) between the external electromagnetic signal and the sensor power requirements. The capacitor bank temporarily stores energy from the electromagnetic signal and releases it to power the sensor, eliminating the need for large batteries.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If wired connections are used to supply power or enable sensor readout, then reliable power and data transmission can be achieved, but complications are introduced particularly in aircraft or other applications where sensors may need to be distributed across large areas

Engineering Contradiction:
Improvepower supply reliabilityVSAvoidwired connection complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical wired connection system with a wireless electromagnetic signal-based power and data transmission system. The sensor and transmitter communicate wirelessly, eliminating the need for physical cables while maintaining reliability through the use of a capacitor bank for local power storage.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The sensor system becomes self-contained by using the capacitor bank to store energy from ambient electromagnetic signals, allowing it to operate independently without external wired power connections. The system serves itself by harvesting energy from the environment.

Inventive Principle:
Principle #25Self-service

3Ease of operation

If batteries are connected to sensors, then the sensors can operate, but the batteries are subject to discharge or failure, rendering the sensor unusable and substantially impacting operational reliability

Engineering Contradiction:
Improvesensor operationVSAvoidoperational reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent replaces long-lasting but unreliable batteries with a capacitor bank that can be rapidly recharged from ambient electromagnetic signals. The capacitor provides short-term energy storage that is continuously replenished, eliminating the discharge and failure issues associated with batteries while maintaining sensor operation.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces the size and weight of sensor systems, improves reliability, and enables installation in hard-to-access locations by providing power only when needed, capturing and retaining sensor data until readout, thus overcoming the limitations of traditional battery-powered or wired sensors.

Implementation Method 1

a power circuit configured to convert an electromagnetic signal to electrical power

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a capacitor bank coupled to an output of the power circuit and to the sensor, the capacitor bank arranged to receive electrical power from the power circuit and to supply electrical power to the sensor

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS12140458B2Monitoring apparatus and method
Publication Date: 2024.11.12 THE BOEING CO
  • US12140458B2 patent drawing
  • US12140458B2 patent drawing
  • US12140458B2 patent drawing

AI summary

Systems, apparatuses and methods provide for technology that monitors a component. A monitoring apparatus includes a sensor to monitor a state of a component, a power circuit to convert an electromagnetic signal to electrical power, a capacitor bank coupled to the power circuit and to the sensor to receive electrical power from the power circuit and to supply electrical power to the sensor, and a wireless readout to convert data from the sensor into a wireless communication signal. A method of monitoring a component includes coupling a sensor to a component, the sensor configured to monitor a state of the component, applying power to the sensor from a capacitor bank, and storing data obtained from the sensor, where the data relates to a state of the component. The method can include charging the capacitor bank via a power circuit, where the power circuit converts an electromagnetic signal to electrical power.