Capacitor Bank Control Using Line Post and Wireless Current Sensors

Solution Overview

Problem

The high cost and complexity of installing wiring for sensors in capacitor bank control systems, which often monitor only a single phase of a power line, can lead to decreased power quality in unmonitored phases due to inadequate control.

Innovation Solution

A capacitor bank control system that combines line post sensors and wireless current sensors to obtain multi-phase sensing, allowing for ganged and single-pole switching based on electrical measurements from each phase, thereby improving power quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If wiring is installed for sensors to monitor multiple phases, then power quality control is improved, but installation cost and complexity increase

Engineering Contradiction:
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system divides sensor installation into two segments: line post sensors for one phase and wireless current sensors for the remaining phases. This segmentation allows each type of sensor to be installed using its optimal method, reducing overall installation complexity while maintaining multi-phase monitoring capability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Wireless current sensors act as intermediaries that transmit current measurements without requiring physical wiring connections to the control device. This eliminates the need for extensive cabling infrastructure while still enabling multi-phase current monitoring for improved power quality control

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If wiring is installed for sensors to monitor multiple phases, then power quality control is improved, but installation cost increases

Engineering Contradiction:
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

Wireless current sensors serve as intermediaries that eliminate the need for physical wiring connections between current sensors and the capacitor bank control device. The wireless transmission medium replaces traditional copper cabling, significantly reducing material costs for multi-phase monitoring installations

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent extracts the wiring requirement from the sensor installation process by implementing wireless current sensing. This removes the need for extensive cabling infrastructure while maintaining the ability to monitor multiple phases for improved power quality control

Inventive Principle:
Principle #2Taking out (Extraction)

3Quantity of substance

If only single phase is monitored, then installation cost is reduced, but power quality in unmonitored phases deteriorates

Engineering Contradiction:
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The monitoring system is segmented into two parts: line post sensors monitoring one phase and wireless current sensors monitoring the remaining phases. This segmentation enables comprehensive multi-phase monitoring that maintains power quality across all phases while avoiding the need for extensive wiring infrastructure

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11209465B2Multi-phase sensing and control using a combination of line post sensors and wireless current sensors
Publication Date: 2021.12.28
  • US11209465B2 patent drawing
  • US11209465B2 patent drawing
  • US11209465B2 patent drawing

AI summary

The present disclosure relates to a capacitor bank control system that uses a combination of line post sensors and wireless current sensors for control operations. For example, a capacitor bank controller may include one or more inputs that electrically couple to a line post sensor to allow the capacitor bank controller to obtain line post sensor measurements. The capacitor bank controller may include a transceiver that receives wireless current sensor measurements from first and second wireless current sensors. The capacitor bank controller may include a processor that controls one or more switching devices of a capacitor bank based at least in part on a combination of line post sensor measurements and wireless current sensor measurements.