Bidirectional Voltage Support Using Capacitor-Battery Series Connection

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Solution Overview

Problem

Conventional systems fail to efficiently combine battery and capacitor systems for bidirectional voltage support without adding complex and costly circuitry, leading to reduced reliability and performance in electrical systems, particularly during increased charge and discharge events.

Innovation Solution

A bidirectional voltage support apparatus and method that uses a capacitor system in conjunction with a battery system, employing a controller to selectively connect capacitor terminals to battery and output terminals based on voltage thresholds, and includes a charging circuit to manage voltage within acceptable limits, utilizing switches and a DC to DC converter for efficient energy management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional systems combine battery and capacitor systems to meet output voltage requirements, then voltage support is provided, but complicated circuitry is added which increases expense and reduces reliability

Engineering Contradiction:
Improvesystem reliabilityVSAvoidcircuitry complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the battery system and capacitor system into a unified voltage support architecture where the capacitor system is electrically connected to the battery system through switches. This combination allows the capacitor to provide rapid voltage support during transient events while the battery provides sustained energy, achieving bidirectional voltage support without requiring separate independent circuits for each energy storage device.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The controller system performs multiple functions: it monitors voltage levels, controls switch operations to connect/disconnect the capacitor system, manages charging/discharging cycles, and maintains output voltage within tolerance windows. This multi-functional approach consolidates what would otherwise require separate dedicated circuits into a single intelligent control unit, reducing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If conventional systems add complex circuitry to combine battery and capacitor systems, then voltage support capability is improved, but expense increases

Engineering Contradiction:
Improvevoltage support capabilityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The controller serves multiple purposes: voltage monitoring, switch control, capacitor charging/discharging management, and output voltage regulation. By consolidating these functions into a single controller rather than requiring separate dedicated circuits for each function, the system reduces component count and manufacturing complexity while maintaining comprehensive voltage support capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines the control functions for the battery system and capacitor system into a single integrated controller that manages both energy storage devices. This merging of control functions eliminates the need for separate control circuits, reducing component count and manufacturing expense while maintaining the ability to provide bidirectional voltage support.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If conventional systems use complex circuitry to combine energy storage systems, then voltage requirements are met, but the system becomes less reliable

Engineering Contradiction:
Improvevoltage stabilityVSAvoidcircuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the battery system and capacitor system into a coordinated voltage support architecture where both energy storage devices work together under unified control. The capacitor system is connected through switches that are controlled by a single controller, creating a streamlined circuit path that provides reliable voltage support during transient events without the complexity of multiple independent control circuits.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The controller continuously monitors the voltage output and switch status, and adjusts the switch positions and capacitor charging/discharging operations accordingly. This feedback mechanism ensures that the output voltage remains within the required tolerance window while simplifying the overall circuit design by using intelligent control rather than complex hardwired logic circuits.

Inventive Principle:
Principle #23Feedback

4Reliability

If the capacitor system is continuously connected to the battery system, then voltage support is always available, but the battery system cannot be properly charged or discharged

Engineering Contradiction:
Improvevoltage support availabilityVSAvoidcharging/discharging flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The system dynamically changes its configuration by using switches to connect or disconnect the capacitor system from the battery system based on real-time voltage conditions. When voltage support is needed, the switches close to connect the capacitor; when charging/discharging operations are required, the switches open to isolate the capacitor. This dynamic reconfiguration allows the system to adapt between different operational modes, providing both continuous voltage support capability and flexible charging/discharging operations.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent segments the energy storage system into two independently controllable parts: the battery system and the capacitor system. The switches create separable connection paths that allow each subsystem to operate independently when needed (for charging/discharging the battery) or work together (for voltage support). This segmentation provides operational flexibility while maintaining the ability to provide continuous voltage support when required.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively maintains the output voltage within tolerance windows, preventing damage to battery systems and connected electronics by efficiently absorbing high currents and meeting sudden load demands, enhancing the reliability and performance of electrical systems.

Implementation Method 1

a capacitor system including a positive terminal and a negative terminal

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

the charging circuit comprises a DC to DC converter

Methodology Applied
Scientific EffectElectromagnetic Induction: Electromagnetic Induction

Data Source

PatentUS10903678B2Apparatus and method for providing bidirectional voltage support
Publication Date: 2021.01.26 MAXWELL TECHNOLOGIES GLOBAL LLC
  • US10903678B2 patent drawing
  • US10903678B2 patent drawing
  • US10903678B2 patent drawing

AI summary

This disclosure provides systems, methods and apparatus for an energy storage system. In one aspect, the energy storage system includes a controller configured to connect a capacitor system in series with an output of a battery system during a regenerative event such that the voltage of the capacitor system is subtracted from the voltage of the battery system.