Capacitor-Based Cell Voltage Measurement Circuit

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Solution Overview

Problem

Existing circuit arrangements for measuring individual cell voltages in a battery pack are complex and impose a significant electrical load on cells, affecting the service life of the battery pack.

Innovation Solution

A circuit arrangement that connects the measurement input of the evaluation device to a capacitor, recording the charging time to determine cell voltage, with a counter measuring the pulses of a timer to achieve high resolution and accuracy, and using a microprocessor for conversion, while maintaining a low electrical load by setting a measurement voltage significantly lower than the cell voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional measuring circuits with measuring resistors are used, then cell voltage can be measured, but the cells are subjected to high electrical load which affects service life

Engineering Contradiction:
Improvecell voltage measurementVSAvoidbattery pack service life
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent introduces a capacitor as an intermediary energy storage element between the cell and the measuring circuit. The capacitor is charged from the cell and then discharged through the measuring resistor, allowing the voltage measurement to be performed without continuously loading the cell. This mediator approach transfers the measurement function from direct cell connection to indirect measurement via the capacitor, significantly reducing the electrical load on the cell while maintaining measurement capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If measuring resistors are connected in series as a resistor cascade, then individual cell voltages can be measured, but the circuit complexity and effort increase

Engineering Contradiction:
Improveindividual cell voltage measurementVSAvoidcircuit arrangement complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts the capacitor from each individual measuring circuit and consolidates it into a single shared capacitor for the entire cell array. Instead of having separate measuring circuits with their own resistors and capacitors for each cell, the invention uses one common capacitor that is sequentially charged from different cells. This extraction and consolidation approach dramatically simplifies the circuit architecture while preserving the ability to measure individual cell voltages.

Inventive Principle:
Principle #2Taking out (Extraction)

3Measurement precision

If high resolution measurement is achieved with analog-to-digital converters, then measurement accuracy improves, but device complexity and cost increase

Engineering Contradiction:
Improvemeasurement accuracyVSAvoidevaluation device complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces the electronic analog-to-digital conversion system with a timing-based measurement approach. Instead of using complex ADC circuits to convert analog voltage signals to digital values, the invention measures the charging time of the capacitor, which is proportional to the cell voltage. This time measurement can be performed using simple counter circuits that count clock pulses during the charging period, achieving high resolution measurements with much simpler and more cost-effective electronics.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach simplifies the design, reduces electrical loading on cells during measurement, and achieves high accuracy and resolution with minimal technical effort, extending the service life of the battery pack.

Implementation Method 1

The measuring input (7) of the evaluation device (5) is connected to the reference potential (3) via a capacitor (C)

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

The voltage from the measuring capacitor is applied to the first input of a comparator, whose second input carries a reference value corresponding to the specified measuring voltage

Methodology Applied
Scientific EffectVoltage comparison:

Data Source

PatentEP3203252B1Circuit assembly for determining the cell voltage of a single cell in a cell assembly
Publication Date: 2023.06.21 ANDREAS STIHL AG & CO KG
  • EP3203252B1 patent drawingFigure 1
  • EP3203252B1 patent drawingFigure 2~3

AI summary

The invention relates to a circuit arrangement for determining the cell voltage (Ui) of an individual cell (Zi) in a cell array consisting of a series connection (2) of individual cells (Zi) of a battery pack (1). Potential points (Pi) are formed between electrically adjacent individual cells (Zi) of the series connection (2), the potentials of the successive potential points (Pi) in the series connection (2) increasing in magnitude from a reference potential (3). Each potential point (Pi) formed between two individual cells (Zi) of the series connection (2) is connected via a measuring resistor (Ri) and a switch (Si) to a measuring input (7) of an evaluation device (5). To measure the cell voltage (Ui) of an individual cell (Zi), the measuring input (7) is connected to the reference potential (3) via a measuring capacitor (C). The evaluation device (5) records the charging time (ti) of the measuring capacitor (C) to a predetermined measuring voltage (UM).Based on the recorded charging time (ti), the evaluation device (5) determines the cell voltage (Ui) of the measured individual cell (Zi).