Capacitor Contact Protection During Copper Via Planarization

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Solution Overview

Problem

In conventional semiconductor structures, the contact connected to the capacitor structure is not protected during the planarization process, leading to contamination by copper and reduced yield.

Innovation Solution

A protective layer is formed over the contact before the planarization process, covering it during the formation of a conductive hole, thereby reducing contamination and maintaining a high yield.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a planarization process is performed on a through hole filled with copper, then the surface is planarized, but the contact is easily contaminated by copper

Engineering Contradiction:
Improvesurface planarityVSAvoidcontact contamination
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

A protective layer is introduced as an intermediary between the contact and the planarization process. This protective layer prevents direct contact between the copper filling material and the contact during planarization, thereby preventing contamination while still allowing the planarization process to proceed on the copper-filled through hole.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The protective layer is formed on the contact before the planarization process is performed. This preliminary protective action ensures that the contact is already shielded when the planarization process begins, preventing contamination from occurring in the first place.

Inventive Principle:
Principle #10Preliminary action

2Object-affected harmful factors

If a protective layer is formed on the contact, then contamination is reduced, but the manufacturing process becomes more complex

Engineering Contradiction:
Improvecontact contaminationVSAvoidmanufacturing process complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The protective layer is applied locally only to the contact region rather than uniformly across the entire substrate. This localized approach provides contamination protection where needed while minimizing the overall complexity and material usage of the manufacturing process.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20260013147A1Semiconductor structure and manufacturing method thereof
Publication Date: 2026.01.08 UNITED MICROELECTRONICS CORP
  • US20260013147A1 patent drawing
  • US20260013147A1 patent drawing
  • US20260013147A1 patent drawing

AI summary

Disclosed is a semiconductor structure including a substrate, a capacitor structure, an interlayer dielectric, a contact, a protective layer, and a conductive hole. The capacitor structure is disposed in the substrate. The interlayer dielectric is disposed on the substrate, and exposes a portion of the capacitor structure. The contact is disposed in the interlayer dielectric, and is electrically connected to the capacitor structure. The protective layer is disposed on the interlayer dielectric, and covers the contact. The conductive hole penetrates the protective layer and the interlayer dielectric. A top surface of the conductive hole is higher than a top surface of the contact. A manufacturing method of a semiconductor structure is also provided.