Capacitor Degradation Detection Using Negative Sequence Currents

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Solution Overview

Problem

Conventional methods for detecting capacitor degradation in power conversion systems are not universally applicable and often require additional components, increasing the size, cost, and complexity of motor drives, while also generating nuisance alarms due to system voltage unbalance and transients.

Innovation Solution

The use of negative sequence currents, computed and compensated based on AC input or output currents and voltages, to identify suspected capacitor degradation without the need for extra sensors, allowing for early detection and mitigation of capacitor faults in multiphase power systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If pressure relays are used to detect capacitor degradation, then detection capability is improved, but device complexity and cost increase

Engineering Contradiction:
Improvecapacitor degradation detectionVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system uses existing current sensors to compute negative sequence currents for capacitor degradation detection, rather than adding dedicated detection devices. The controller performs the detection function using already-available measurement data from the power conversion system.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces mechanical pressure relays with an electronic computation method based on negative sequence current analysis. This substitution eliminates mechanical components and uses mathematical processing of electrical signals for detection.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If conventional detection methods are used, then detection capability is improved, but false alarms increase due to voltage unbalance

Engineering Contradiction:
Improvefault detection accuracyVSAvoidnuisance alarms
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the detection parameter from direct voltage or current unbalance measurement to negative sequence current computation. This parameter transformation allows the system to distinguish between normal voltage unbalance conditions and actual capacitor degradation, reducing false alarms.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The negative sequence current computation acts as an intermediary that processes raw current measurements and transforms them into a detection metric that is insensitive to voltage unbalance but sensitive to capacitor degradation. This intermediary processing step filters out nuisance conditions.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If additional sensors are added for detection, then measurement precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improvecapacitor condition detectionVSAvoidsensor quantity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The existing current sensors serve multiple functions: they provide data for both normal power conversion control and for capacitor degradation detection via negative sequence current computation. This multi-functionality eliminates the need for additional dedicated detection sensors.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system uses its own existing measurement infrastructure (current sensors) to perform capacitor degradation detection, rather than relying on external or additional sensing devices. The controller leverages already-collected data for dual purposes.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS9054589B2Method and apparatus for detecting power converter capacitor degradation using negative sequence currents
Publication Date: 2015.06.09 ROCKWELL AUTOMATION TECH INC
  • US9054589B2 patent drawing
  • US9054589B2 patent drawing
  • US9054589B2 patent drawing

AI summary

Power converters and control techniques are presented in which capacitor degradation is detected according to negative sequence current by computing an uncompensated negative sequence current and a negative sequence voltage, compensating the negative sequence current based on the negative sequence voltage, comparing the compensated or uncompensated negative sequence current with an automatically calculated threshold and selectively identifying suspected degradation of one or more capacitors if the compensated negative sequence current exceeds the threshold value. The method can be used for power converters, control devices or protection relays for shunt capacitors or filters used in power systems.