Capacitive Voltage Divider Circuit for Bridging Voltage Interruptions

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Solution Overview

Problem

Existing switched-mode power supplies face challenges in handling high voltage RMS values, leading to electrical breakdown of electrolytic capacitors and reduced life expectancy, as they cannot effectively manage power factor compensation and voltage tolerance, resulting in inefficiencies and potential damage.

Innovation Solution

A circuit arrangement featuring two series-connected capacitors forming a capacitive voltage divider, with one capacitor acting as a storage capacitor connected to a linear voltage regulator and a discharge diode, and the other capacitor in parallel to prevent recharging, utilizing a MOSFET transistor as a source follower with adjustable charging voltage and avalanche diode for freewheeling, along with Zener or suppressor diodes for protection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If electrolytic capacitors are used in switched-mode power supplies with high supply voltage, then the power supply can operate at higher voltage levels, but the capacitors experience electrical breakdown and reduced life expectancy

Engineering Contradiction:
Improvepower supply voltage handling capabilityVSAvoidcapacitor life expectancy
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent divides the single high-voltage capacitor into two series-connected capacitors with different capacitance values. This segmentation allows each capacitor to handle a portion of the voltage stress, preventing electrical breakdown while maintaining the required power handling capability. The first capacitor (C1) with lower capacitance handles voltage spikes and transient conditions, while the second capacitor (C2) with higher capacitance provides the necessary energy storage, thereby improving reliability without sacrificing power capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the parameter distribution by assigning different capacitance values to the two series-connected capacitors rather than using equal values. This parameter optimization ensures that the capacitor with lower capacitance (C1) handles transient voltage conditions, while the capacitor with higher capacitance (C2) provides sufficient energy storage. This parameter change allows the power supply to operate at high voltage levels while extending capacitor life expectancy by preventing over-stress conditions.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If two capacitors of the same capacitance are connected in series to handle high voltage, then the voltage tolerance is improved, but the total capacitance is reduced to 50% and component volume increases by 400%

Engineering Contradiction:
Improvevoltage tolerance capabilityVSAvoidcapacitor volume
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The patent applies asymmetry by using two capacitors with different capacitance values instead of identical capacitors. The first capacitor (C1) has a lower capacitance value optimized for handling voltage spikes and transient conditions, while the second capacitor (C2) has a higher capacitance value optimized for energy storage. This asymmetric configuration maintains the required voltage tolerance capability while minimizing the total component volume, as each capacitor is sized for its specific function rather than both being oversized for the more demanding requirement.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent optimizes the capacitance parameters of the two series-connected capacitors to achieve the best balance between voltage tolerance and total capacitance. By carefully selecting different capacitance values for C1 and C2, the circuit maintains sufficient voltage handling capability while preserving adequate total capacitance for energy storage, thereby reducing the overall component volume compared to using two equal-value capacitors.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If a linear regulator is used to charge a capacitor to a defined voltage level, then the capacitor can be fully utilized, but significant power loss is converted into heat

Engineering Contradiction:
Improvecapacitor utilization efficiencyVSAvoidpower loss as heat
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent employs periodic action through the discharge diode that periodically discharges the first capacitor (C1) when its voltage exceeds a certain threshold. This periodic discharge prevents continuous charging and discharging cycles through the linear regulator, thereby reducing the continuous power loss and heat generation. The capacitor is charged only when needed and discharged when it reaches optimal voltage, creating a periodic rather than continuous operation mode that significantly reduces energy loss.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent extracts the voltage regulation function from the linear regulator by using the series connection of capacitors with different capacitance values. The capacitor with lower capacitance (C1) naturally limits the charging current and voltage, reducing the burden on the linear regulator. This extraction of the voltage limiting function to the capacitor network itself reduces the power loss in the linear regulator while maintaining adequate capacitor utilization.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively bridges voltage interruptions, reduces heat-generated power loss, and allows for efficient energy storage and regulation, extending the lifespan of capacitors and improving overall power supply reliability.

Implementation Method 1

two series-connected capacitors (C1, C2) which form a capacitive voltage divider (30)

Methodology Applied
Scientific EffectCapacitive voltage division: Capacitance

Implementation Method 2

one of the capacitors, which works as a storage capacitor (C2), is connected to a linear voltage regulator (10)

Methodology Applied
Scientific EffectLinear voltage regulation: Electrical Resistance

Implementation Method 3

a discharge diode or freewheel-diode (20) is connected to the storage capacitor (C2)

Methodology Applied
Scientific EffectDiode rectification: Diode

Implementation Method 4

An avalanche diode located within the MOSFET transistor operates as a freewheeling diode during a voltage interruption

Methodology Applied
Scientific EffectAvalanche breakdown: Avalanche Breakdown

Implementation Method 5

The voltage regulator is advantageously constructed from a MOSFET transistor as a source follower

Methodology Applied
Scientific EffectMOSFET field effect: Electrical Resistance

Implementation Method 6

A zener diode or a suppressor diode, which limits the voltage between gate and source of the MOSFET transistor

Methodology Applied
Scientific EffectZener breakdown: Diode

Data Source

PatentEP3051651B1Circuit assembly for bridging voltage interrupts
Publication Date: 2018.07.11 ELSTER GMBH
  • EP3051651B1 patent drawingFigure 1
  • EP3051651B1 patent drawingFigure 2~3
  • EP3051651B1 patent drawingFigure 4~5

AI summary

The invention relates to a circuit arrangement for bridging voltage interruptions with two capacitors (C1, C2) connected in series, which form a capacitive voltage divider (30), wherein one of the capacitors (C2), which acts as a storage capacitor, is connected to a linear voltage regulator (10) and a discharge diode (20) and the other capacitor (C1) is connected in parallel to the linear regulator input (E) and the linear regulator output (A) of the voltage regulator (10), so that the other capacitor (C1) prevents the storage capacitor (C2) from being recharged by the linear regulator (10).