Capacitor-Drop Power Supply with Active Clamp for Neutral-Less LED Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In neutral-less configurations of LED lighting systems, the lack of a neutral wire prevents powering active electronics within the light control module, leading to discontinuous current flow and potential flickering of the LED due to current spikes.

Innovation Solution

A circuit incorporating a capacitor-drop power supply and an active clamp circuit, which includes a series combination of a resistor and capacitors, along with a switch and transistors, ensures continuous current flow through the light control module, preventing LED illumination during charging and maintaining a stable current level to avoid flickering.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a neutral-less configuration is used to simplify wiring, then ease of installation is improved, but the ability to power active electronics is lost

Engineering Contradiction:
Improveease of installationVSAvoidability to power active electronics
Core Design Contradiction:
Ease of manufactureVSUse of energy by moving object

Solution Approach 1:

A capacitor is introduced as an intermediary energy storage device between the AC line and the LED circuit. The capacitor stores energy during AC voltage peaks and releases it during valleys, providing continuous power to active electronics while maintaining the neutral-less configuration. This mediator enables the system to function with simplified wiring.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If current is allowed to flow continuously to power electronics, then reliability is improved, but LED flickering occurs due to current spikes

Engineering Contradiction:
Improvecontinuous current flowVSAvoidLED flickering
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

The circuit changes the electrical parameters by introducing capacitive reactance and resistance to control current flow characteristics. The capacitor's reactance filters out high-frequency spikes while allowing continuous current, and the resistor dampens transient responses. This parameter transformation enables reliable continuous operation without LED flickering.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If a simple capacitor-drop power supply is used, then device complexity is reduced, but current control precision is insufficient

Engineering Contradiction:
Improvepower supply structureVSAvoidcurrent control precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The circuit merges multiple functions into a single integrated design: the capacitor serves both as a power storage device and a current-smoothing element, while the series resistor provides both current limiting and damping functions. This functional merging achieves adequate current control precision without increasing device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a continuous current path for powering active electronics while preventing LED illumination during charging, thereby eliminating flickering and ensuring stable operation of the light control module.

Implementation Method 1

A circuit includes a capacitor-drop power supply including a series combination of a resistor and a first capacitor

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

The active clamp circuit is configured to cause current to continuously flow through at least one of the switch or the series combination of resistor and first capacitor

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS11337284B2Capacitive drop power supply for lighting control
Publication Date: 2022.05.17 TEXAS INSTRUMENTS INC
  • US11337284B2 patent drawing
  • US11337284B2 patent drawing
  • US11337284B2 patent drawing

AI summary

A circuit includes a capacitor-drop power supply including a series combination of a resistor and a first capacitor. The capacitor-drop power supply includes an output and is adapted to be coupled to a light source. The circuit also includes a second capacitor, a switch, and an active clamp circuit. The second capacitor couples to the output of the capacitor-drop power supply. The switch couples in parallel with the series combination of the resistor and the first capacitor. The switch is configured to cause the light source to illuminate. The active clamp circuit couples to the capacitor-drop power supply. The active clamp circuit has an output coupled to the capacitor-drop power supply. The active clamp circuit is configured to cause current to continuously flow through at least one of the switch or the series combination of resistor and first capacitor regardless of a magnitude of the voltage across the second capacitor.