Capacitor Framing for Wearable Cardiac Device Serviceability

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Solution Overview

Problem

Wearable cardiac monitoring and treatment devices require enhanced resilience and serviceability to continuously monitor and treat cardiac arrhythmias effectively, especially for extended periods, while withstanding daily wear and tear and environmental factors.

Innovation Solution

A serviceable wearable cardiac treatment device featuring a garment with integrated ECG sensing and therapy electrodes, an impact-resistant energy core with a permanently bonded capacitor, and an ingress-protective housing that allows for easy removal and replacement of components during servicing, ensuring continuous operation and longevity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the capacitor is permanently bonded to the frame to form a unitary mass, then impact resistance and structural stability are improved, but ease of repair and component replacement are worsened

Engineering Contradiction:
Improveimpact resistanceVSAvoidcomponent replacement
Core Design Contradiction:
StrengthVSEase of repair

Solution Approach 1:

The device is divided into modular segments: the energy core (capacitor + frame) as one serviceable unit, the housing as another, and circuit boards as separate replaceable components. This segmentation allows the capacitor to be permanently bonded within the energy core for impact resistance, while the entire energy core can be replaced as a unit if needed, balancing structural strength with repairability.

Inventive Principle:
Principle #1Segmentation

2Ease of repair

If the housing is designed to allow removal of the energy core and circuit boards during service, then ease of repair is improved, but structural integrity and protection are worsened

Engineering Contradiction:
ImproveserviceabilityVSAvoidstructural integrity
Core Design Contradiction:
Ease of repairVSReliability

Solution Approach 1:

The housing is pre-designed with service ports and access points that are sealed and protected during normal operation. These preliminary design features allow technicians to access internal components (energy core, circuit boards) when needed, while maintaining structural integrity and environmental protection during regular use. The service ports can be opened only when service is required.

Inventive Principle:
Principle #10Preliminary action

3Duration of action of moving object

If the device is designed for continuous extended use by ambulatory patients, then duration of action is improved, but exposure to harmful environmental factors is worsened

Engineering Contradiction:
Improvecontinuous operation timeVSAvoidenvironmental exposure
Core Design Contradiction:
Duration of action of moving objectVSObject-affected harmful factors

Solution Approach 1:

The energy core is permanently bonded to the frame with the capacitor immovably secured, creating a pre-cushioned, impact-resistant unit that can withstand daily wear and environmental factors before they cause damage. This preliminary structural reinforcement protects the sensitive capacitor from shocks and environmental exposure during continuous ambulatory use, extending the device's operational life.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Data Source

PatentUS11752345B2Wearable medical device controller with capacitor framing
Publication Date: 2023.09.12 ZOLL MEDICAL CORPORATION
  • US11752345B2 patent drawing
  • US11752345B2 patent drawing
  • US11752345B2 patent drawing

AI summary

A serviceable wearable cardiac treatment device for continuous extended use by an ambulatory patient includes a garment, a device controller, and an ingress-protective housing. The garment is configured to dispose therein a plurality of ECG sensing and therapy electrodes to monitor for and treat a cardiac arrhythmia in the patient. The device controller is configured to be in separable electrical communication with the plurality of ECG sensing and therapy electrodes and includes an impact-resistant energy core, and first and second circuit boards affixed to opposing sides of the impact-resistant energy core. The impact-resistant energy core includes a frame and at least one capacitor permanently bonded to the frame to form a unitary mass. The ingress-protective housing is configured to enable removal of the impact-resistant energy core and the first and second circuit boards during servicing.