Capacitor Insulated DC-DC Converter Asymmetric Grounding

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Solution Overview

Problem

Existing insulated DC-to-DC converters using capacitors for insulation face issues with electromagnetic noise due to unbalanced current flow, which leads to noise propagation via the grounding point, requiring measures against electromagnetic interference (EMI).

Innovation Solution

A power supply apparatus is designed with a rectification unit, smoothing unit, first and second capacitors for insulation, and switch elements with control units to synchronize the switching operations of the switch elements and inductors, ensuring balanced current flow through the capacitors and reducing noise at the grounding point.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If one output terminal is connected to a grounding point (GND) to simplify the circuit, then the circuit structure is simplified, but unbalanced current flow causes electromagnetic noise and EMI issues

Engineering Contradiction:
Improvecircuit structureVSAvoidelectromagnetic noise
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The patent applies asymmetry by connecting only one terminal of the capacitor to the GND potential, rather than symmetrically connecting both terminals or leaving both floating. This asymmetric grounding configuration allows the capacitor to provide insulation while enabling controlled current paths that prevent noise generation. The asymmetric connection creates a reference potential that stabilizes the circuit operation and prevents the unbalanced current flow that would otherwise occur with different grounding configurations.

Inventive Principle:
Principle #4Asymmetry

2Weight of stationary object

If capacitors are used for insulation instead of transformers to reduce size and cost, then the power supply apparatus becomes smaller and more cost-effective, but electromagnetic noise increases due to unbalanced current flow

Engineering Contradiction:
Improveapparatus weightVSAvoidelectromagnetic noise
Core Design Contradiction:
Weight of stationary objectVSObject-generated harmful factors

Solution Approach 1:

The patent applies asymmetry by connecting only one terminal of the capacitor to the GND potential, rather than symmetrically connecting both terminals or leaving both floating. This asymmetric grounding configuration allows the capacitor to provide insulation while enabling controlled current paths that prevent noise generation. The asymmetric connection creates a reference potential that stabilizes the circuit operation and prevents the unbalanced current flow that would otherwise occur with different grounding configurations.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent changes the grounding parameter from traditional symmetric grounding (both terminals connected to GND) or floating configuration to asymmetric grounding (one terminal connected to GND). This parameter change fundamentally alters the current flow characteristics, transforming the capacitor from a noise-generating component into a noise-suppressing element while maintaining its insulation function.

Inventive Principle:
Principle #35Parameter changes

3Object-generated harmful factors

If traditional transformer-based insulation is used to prevent electromagnetic noise, then electromagnetic interference is reduced, but the apparatus becomes larger, heavier, and more expensive

Engineering Contradiction:
Improveelectromagnetic interferenceVSAvoidapparatus weight
Core Design Contradiction:
Object-generated harmful factorsVSWeight of stationary object

Solution Approach 1:

The patent extracts the insulation function from the traditional transformer and implements it using a capacitor with asymmetric grounding. By taking out the core insulation requirement and implementing it through a different component (capacitor instead of transformer) with a novel grounding configuration, the patent achieves the same EMI protection function with significantly reduced size, weight, and cost.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent substitutes the magnetic field-based insulation mechanism of transformers with an electric field-based insulation mechanism using capacitors. This substitution, combined with asymmetric grounding, replaces the heavy magnetic core and windings with lightweight capacitor structures, achieving comparable or superior EMI performance with dramatically reduced physical dimensions and weight.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration balances the current flow through the capacitors, reducing electromagnetic noise and allowing for a smaller, lighter, and more cost-effective power supply apparatus by minimizing noise propagation through the grounding point.

Implementation Method 1

a first capacitor and a second capacitor that insulate a primary side and a secondary side from each other

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

a rectification unit that rectifies an alternating voltage

Methodology Applied
Scientific EffectRectification: Diode

Implementation Method 3

a smoothing unit that smooths the voltage rectified by the rectification unit

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 4

a first inductor connected to another end of the first switch element

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS9304478B2Power supply apparatus and image forming apparatus
Publication Date: 2016.04.05 CANON KK
  • US9304478B2 patent drawing
  • US9304478B2 patent drawing
  • US9304478B2 patent drawing

AI summary

The power supply apparatus includes a first capacitor and a second capacitor that insulate a primary side and a secondary side of the power supply apparatus from each other. The power supply apparatus further includes an inductor, a first switch element connected to the inductor and to the first capacitor, and a second switch element connected to the inductor and to the second capacitor. The power supply apparatus controls the first switch element and the second switch element so that, when the first switch element is turned on, the second switch element is turned on.