Capacitive Coupling Across Electrical Insulators for Downhole Data Transmission

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Solution Overview

Problem

In drilling operations, multiple electrical insulators in a bottom hole assembly can interfere with each other's performance, particularly when conducting electrical current through non-conducting muds, leading to disruptions in data transmission.

Innovation Solution

A bottom hole assembly with multiple electrical insulators, where a capacitor is used to create an electrical current path across one insulator section while maintaining electrical isolation across another by selecting specific resonance frequencies for circuit elements, allowing simultaneous operation without interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple electrical insulators are used in a bottom hole assembly, then both downhole-to-surface and downhole-to-downhole communication can be accomplished simultaneously, but the electrical insulators may adversely affect each other's performance, particularly in non-conducting muds

Engineering Contradiction:
Improvecommunication capabilityVSAvoidinsulator performance
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The bottom hole assembly is segmented into multiple electrically isolated sections using multiple electrical insulators, allowing independent communication channels. Each insulator creates a distinct electrical zone that can operate independently, enabling both surface and downhole communication without mutual interference.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A capacitive coupling mechanism serves as an intermediary between the electrical insulator sections, allowing selective signal transmission. The capacitor acts as a frequency-dependent mediator that permits AC signals to pass while blocking DC components, enabling communication through the insulator barrier without compromising its electrical isolation function.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If electrical insulators are used to transmit data through non-conducting muds, then data transmission is possible in oil-based muds, but conducting electrical current through non-conducting muds is more difficult

Engineering Contradiction:
Improvemud environment compatibilityVSAvoidenergy consumption
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The system uses electromagnetic vibration and oscillating electric fields to drive current through the non-conducting mud. By applying AC signals at appropriate frequencies, the capacitive coupling enables energy transfer through the insulating mud without requiring the mud to be conductive, thus adapting to oil-based mud environments.

Inventive Principle:
Principle #18Mechanical vibration

Solution Approach 2:

The system changes the electrical parameters by using capacitive coupling instead of direct conductive paths. This parameter change allows the system to operate in non-conducting muds by storing and releasing electrical energy in the capacitor, effectively bypassing the need for mud conductivity while maintaining energy efficiency.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If a single electrical insulator is used with the drill bit as contact point, then current path is established, but lower electrical insulators may break or impede the path of current flowing from upper electrical insulator

Engineering Contradiction:
Improvecurrent path integrityVSAvoidinsulator configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The electrical isolation system is segmented into multiple independent insulator sections, each with its own capacitive coupling mechanism. This segmentation allows each insulator to maintain its own current path independently, preventing one insulator from interfering with another's current flow while maintaining overall system integrity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The capacitive coupling introduces a dynamic element that allows the electrical characteristics of each insulator section to be independently controlled and optimized. The capacitive reactance can be tuned to specific frequencies, allowing each section to dynamically adapt to its communication requirements without affecting other sections.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables efficient and interference-free data transmission through multiple electrical insulators, maintaining drillstring integrity and enhancing communication efficiency in both conducting and non-conducting mud environments.

Implementation Method 1

The capacitor is configured to be closed and provide an electrical current path across the second electrical insulator section upon a voltage signal at a first frequency being generated across the first electrical insulator section

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 2

electrical insulators in the drillstring to transmit data. The tool generates an altered voltage difference between the top part (i.e., the main drillstring, above the electrical insulator), and the bottom part

Methodology Applied
Scientific EffectElectrical insulation: Electrical Resistance

Data Source

PatentEP3058395B1Gap-based data transmission management for at bit measurement tool
Publication Date: 2020.11.25 WELL RESOLUTIONS TECH
  • EP3058395B1 patent drawingFigure 1
  • EP3058395B1 patent drawingFigure 2
  • EP3058395B1 patent drawingFigure 3~6

AI summary

A method of transmitting data using a two sub gap-based downhole tool is disclosed. The downhole tool includes a first measurement system having a first sub gap for transmitting data to surface, and a second measurement system having a second sub gap for transmitting data to the first measurement system. The method includes transmitting data at any time from only one of the first measurement system or second measurement system, and dividing data transmitting times between the first and second measurement systems whereby each measurement system is instructed when and when not to transmit data, the second measurement system overriding the first measurement system in the event of a conflict