Capacitor Measurement Device Voltage Fluctuation Handling

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing capacitor capacitance measurement devices struggle to maintain high accuracy during measurements, especially when capacitor voltage fluctuates due to factors like poor contact or surges, leading to incorrect determination of capacitance values and unnecessary capacitor replacements.

Innovation Solution

A capacitor capacitance measurement device with a discharge circuit and resistor voltage dividing circuit, controlled by a device that discharges the capacitor to a predetermined voltage, allowing for accurate capacitance calculation and correct/false determination, even with voltage fluctuations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If capacitor capacitance measurement is performed using conventional methods, then the measurement can be carried out, but the measurement accuracy deteriorates when capacitor voltage fluctuates due to poor contact or surge

Engineering Contradiction:
Improvecapacitance measurement accuracyVSAvoidmeasurement reliability under voltage fluctuation
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The discharge switch is activated before the capacitance measurement to pre-discharge the capacitor to a predetermined voltage level. This preliminary action ensures that the capacitor voltage is stabilized at a known reference point before measurement begins, preventing voltage fluctuations from affecting measurement accuracy. The control device calculates the discharge time required to reach the predetermined voltage based on the time constant (RC circuit characteristics), ensuring the capacitor is properly discharged before measurement.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The measurement result determination unit compares the measured capacitance value against reference ranges to determine whether the measurement is normal or abnormal. This feedback mechanism identifies measurements affected by voltage fluctuations or contact issues and excludes them from final results, thereby maintaining high measurement reliability even when environmental conditions vary during the measurement process.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If the capacitor is discharged for a long time to reach predetermined voltage, then measurement accuracy improves, but the measurement time increases

Engineering Contradiction:
Improvecapacitance measurement accuracyVSAvoidmeasurement cycle time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The control device dynamically adjusts the discharge time parameter based on the capacitor's time constant (product of capacitance and resistance). By calculating the optimal discharge time required to reach the predetermined voltage level, the system achieves accurate measurements without unnecessary prolonged discharge periods. This parameter optimization ensures both measurement precision and efficient use of measurement cycle time.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables high-accuracy capacitance measurement and correct determination, reducing unnecessary capacitor replacements by accounting for voltage fluctuations during measurement, thus ensuring reliable operation of power apparatuses.

Implementation Method 1

a discharge circuit connected in parallel to a capacitor and configured by a discharge resistor and a discharge switch connected in series

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

a resistor voltage dividing circuit connected in parallel to the capacitor and configured by a first resistor and a second resistor connected in series

Methodology Applied
Scientific EffectElectrical resistance: Electrical Resistance

Data Source

PatentUS11085956B2Capacitor capacitance measurement device and power apparatus
Publication Date: 2021.08.10 MITSUBISHI ELECTRIC CORP
  • US11085956B2 patent drawing
  • US11085956B2 patent drawing
  • US11085956B2 patent drawing

AI summary

A capacitor capacitance measurement device includes a discharge circuit which is connected in parallel to a charging circuit and a capacitor and in which a discharge switch and a discharge resistor are connected in series, a resistor voltage dividing circuit which is connected in parallel to the capacitor and in which a first resistor and a second resistor are connected in series, and a control device for sending a command to stop charging of the capacitor to the charging circuit, sending a conduction command to the discharge switch, measuring a voltage Va at a voltage division point of the resistor voltage dividing circuit, and calculating a capacitance of the capacitor from a drop in the voltage of the capacitor during discharge. On the basis of whether a time difference in the capacitor voltage drop is within a threshold, correct/false determination for capacitor capacitance measurement is performed.