Capacitor Structure With Peak-Valley Electrodes For Broadband Noise Suppression

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Solution Overview

Problem

Conventional capacitor structures face challenges in achieving high capacitance and low impedance at high frequency bands due to limitations in increasing the dielectric constant or reducing the gap distance between conductive materials, leading to inadequate noise suppression across all frequency bands.

Innovation Solution

A composite capacitor structure with a peak-valley like configuration that creates multiple gap distances between electrode layers, allowing for parallel combinations of different capacitances and increased effective surface area, thereby enhancing capacitance and impedance bandwidth.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the dielectric constant (K) of the dielectric layer is increased to increase capacitance, then capacitance is improved, but material and process limitations make it difficult to feasibly increase the dielectric constant

Engineering Contradiction:
ImprovecapacitanceVSAvoidmaterial and process feasibility
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent transitions from a conventional flat capacitor structure to a three-dimensional peak-valley structure. By creating peaks and valleys on the electrode surfaces, the effective overlapped area is significantly increased without increasing the planar footprint. This dimensional transformation allows capacitance enhancement while maintaining manufacturing feasibility with standard PCB fabrication processes.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent introduces curved surface features (peaks and valleys) on the electrode layers instead of flat surfaces. The peak-valley structure creates varying gap distances between electrodes, with some regions having smaller gaps that contribute more to capacitance. This curvature-based approach increases the effective capacitance while remaining compatible with conventional manufacturing methods.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Quantity of substance

If the gap distance (d) between conductive materials is decreased to increase capacitance, then capacitance is improved, but process and fabrication limitations make it difficult to feasibly decrease the gap distance

Engineering Contradiction:
ImprovecapacitanceVSAvoidprocess and fabrication capability
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent applies local quality by creating regions with different gap distances within the same capacitor structure. The peak-valley structure results in some areas having smaller gap distances (in the valleys) and other areas having larger gaps (at the peaks). This local variation allows the capacitor to benefit from smaller gaps in critical regions while maintaining overall manufacturability and avoiding the need to uniformly decrease gaps across the entire structure.

Inventive Principle:
Principle #3Local quality

3Quantity of substance

If the overlapped area (A) between conductive materials is increased to increase capacitance, then capacitance is improved, but flat substrate surface limitations prevent significant increase in overlapped area

Engineering Contradiction:
ImprovecapacitanceVSAvoidsubstrate surface area
Core Design Contradiction:
Quantity of substanceVSArea of stationary object

Solution Approach 1:

The patent resolves this contradiction by utilizing the third dimension (vertical height) to increase the effective overlapped area. By creating peak-valley structures, the electrode surfaces are transformed from flat two-dimensional planes to three-dimensional surfaces with increased surface area. This allows the capacitor to achieve larger capacitance without requiring a larger planar substrate area, as the increased capacitance comes from the increased surface area of the curved electrode surfaces.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Ease of manufacture

If conventional embedded capacitor structures are used, then manufacturing is simple, but they cannot achieve low impedance at high frequency bands

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidhigh frequency noise suppression
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent introduces dynamic characteristics to the capacitor structure by creating multiple resonant frequency points through the peak-valley structure. The varying gap distances create different capacitance values in different regions, which translates to multiple resonant frequencies. This dynamic behavior allows the capacitor to effectively suppress noise across a broader frequency range, including high frequency bands, while maintaining compatibility with conventional manufacturing processes.

Inventive Principle:
Principle #15Dynamics

5Object-affected harmful factors

If on-chip capacitors are used to inhibit noise at high frequency bands, then high frequency noise suppression is improved, but they take up a lot of chip space

Engineering Contradiction:
Improvehigh frequency noiseVSAvoidchip space
Core Design Contradiction:
Object-affected harmful factorsVSArea of stationary object

Solution Approach 1:

The patent achieves high frequency noise suppression in a compact footprint by utilizing three-dimensional peak-valley structures. The vertical dimension and surface curvature provide increased effective capacitance and multiple resonant frequencies without requiring a large planar area. This allows the capacitor to function effectively at high frequencies while occupying minimal chip space, resolving the contradiction between noise suppression performance and space consumption.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The peak-valley structure effectively inhibits noise across low, middle, and high frequency bands, providing large capacitance and low impedance, suitable for decoupling capacitors in electronic circuits.

Implementation Method 1

The capacitance (C) of the capacitor device may be expressed by the following equation: C=KA/d wherein K is a dielectric constant (k value) of a dielectric layer, d is a gap distance between conductive materials, and A is an overlapped area between the conductive materials

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

K is a dielectric constant (k value) of a dielectric layer

Methodology Applied
Scientific EffectDielectric: Dielectric

Data Source

PatentUS8488299B2Capacitor structure
Publication Date: 2013.07.16 IND TECH RES INST
  • US8488299B2 patent drawing
  • US8488299B2 patent drawing
  • US8488299B2 patent drawing

AI summary

The disclosure provides a capacitor structure. A first dielectric layer is disposed over the first electrode layer. A second electrode layer is disposed over the first dielectric layer. At least one of the first electrode layer and the second electrode layer has a peak-valley like structure to create at least two different gap distances therebetween, thereby providing parallel combinations of at least two different capacitances.