Capacitor-Based PWM Voltage Doubler for Portable Motor Startup

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Solution Overview

Problem

Existing methods for powering electric devices in PWM mode, such as electric motors, often require higher voltages for startup than for normal operation, and existing voltage doublers are complex and bulky, making them unsuitable for portable devices.

Innovation Solution

A compact apparatus using a single capacitor and a switchable circuit assembly that connects the capacitor in parallel or series with the voltage source to generate a PWM signal with a pulse height twice that of the available source voltage, allowing for efficient voltage boosting without inductances.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a traditional voltage doubler is used to generate higher voltage for motor startup, then the required voltage is achieved, but the device becomes complex and bulky with multiple components including inductances

Engineering Contradiction:
ImprovevoltageVSAvoidcircuit complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the inductance component from the traditional voltage doubler circuit, retaining only the essential capacitor elements. This extraction simplifies the circuit topology while maintaining the voltage doubling function, directly resolving the contradiction between achieving high voltage and reducing device complexity

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent employs periodic switching of the capacitor between series and parallel configurations with the voltage source during PWM cycles. This periodic action enables voltage doubling during motor startup while allowing simplified operation during normal running conditions, achieving high voltage when needed without permanent circuit complexity

Inventive Principle:
Principle #19Periodic action

2Power

If a traditional voltage doubler with multiple components is used, then voltage boosting is achieved, but the device size increases making it unsuitable for portable devices

Engineering Contradiction:
ImprovevoltageVSAvoiddevice volume
Core Design Contradiction:
PowerVSVolume of moving object

Solution Approach 1:

By removing inductances and other bulky components from the traditional voltage doubler design, the patent creates a compact circuit suitable for portable devices. The extracted simplified circuit maintains voltage boosting capability while dramatically reducing the volume occupied by magnetic components and interconnections

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent merges the voltage source and capacitor into a unified switchable assembly where the capacitor can be configured in series or parallel with the voltage source. This merging eliminates the need for separate voltage boosting components, reducing overall device volume while maintaining voltage doubling capability for motor startup in portable applications

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If a single capacitor is used for voltage doubling, then component count is reduced, but the ability to provide continuous power may be limited

Engineering Contradiction:
Improvecomponent countVSAvoidpower delivery duration
Core Design Contradiction:
Device complexityVSDuration of action of moving object

Solution Approach 1:

The patent uses periodic PWM switching to alternately charge the single capacitor in parallel with the voltage source and then discharge it in series configuration. This periodic charge-discharge cycle enables the single capacitor to deliver pulsed power sufficient for motor startup and acceleration, compensating for the limited continuous energy storage with efficient periodic energy transfer

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent changes the operational parameters of the single capacitor by dynamically switching its configuration between series and parallel connections. This parameter change enables the same capacitor to serve dual functions: voltage doubling during startup pulses and normal operation during steady-state, effectively extending its functional duration without adding components

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables efficient voltage boosting, reducing component count and size, making it suitable for portable devices while maintaining system stability and allowing for adaptive power delivery to meet varying load requirements.

Implementation Method 1

a (flying) capacitor (20)... in the first circuit configuration the capacitor (20) is connected in parallel to the voltage source (10) so as to be chargeable by the voltage source (10), and in the second circuit configuration the capacitor (20) is connected in series between the voltage source (10) and the output node (30)

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS9531260B2Voltage doubler and voltage doubling method for use in PWM mode
Publication Date: 2016.12.27 DIALOG SEMICONDUCTOR (UK) LTD
  • US9531260B2 patent drawing
  • US9531260B2 patent drawing
  • US9531260B2 patent drawing

AI summary

An apparatus and a method for generating a pulse width modulated, PWM, voltage doubler signal is presented The apparatus comprises a voltage source, a capacitor, an output node, a switchable circuit assembly for connecting the voltage source, the capacitor and the output node, and a controller for the switchable circuit assembly which is adapted to be switchable between a first circuit configuration in which the capacitor is connected in parallel to the voltage source so as to be chargeable by the voltage source, and a second circuit configuration in which the capacitor is connected in series between the voltage source and the output node, and wherein the control means is adapted to control the switchable circuit assembly to switch to the first circuit configuration in the first period, and to switch to the second circuit configuration in the second period.