Capacitor Seed Layer Tetragonal Crystallization

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

There is a demand for capacitors with high capacitance in limited areas within semiconductor devices, which requires increasing the surface area of electrodes and reducing the equivalent oxide thickness of dielectric layers while using materials with high dielectric constants, but existing technologies face challenges in achieving this effectively.

Innovation Solution

The use of a capacitor design that includes a dielectric layer with a tetragonal crystal structure, such as hafnium oxide or zirconium oxide, and a seed layer with specific lattice and bond length mismatches to enhance crystallization and reduce equivalent oxide thickness, along with a metal seed layer that assists in forming a high-k dielectric characteristic.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a three-dimensional capacitor structure is formed to increase electrode surface area, then capacitance increases, but device area and manufacturing complexity increase

Engineering Contradiction:
ImprovecapacitanceVSAvoiddevice area
Core Design Contradiction:
Quantity of substanceVSArea of stationary object

Solution Approach 1:

The patent transitions from planar two-dimensional electrode structures to three-dimensional vertically stacked capacitor structures. Multiple capacitor layers are stacked in the vertical direction, enabling significant capacitance increase without proportionally increasing the horizontal device footprint. This dimensional transition allows achieving high capacitance in a compact area by utilizing the third dimension (vertical stacking).

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements nested capacitor structures where multiple capacitor layers are stacked within a compact vertical space. Each capacitor layer contains electrodes and dielectric layers nested within one another, creating a space-efficient configuration that maximizes capacitance density while minimizing the overall device area occupied.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Quantity of substance

If equivalent oxide thickness of dielectric layer is reduced to increase capacitance, then capacitance increases, but leakage current increases and reliability deteriorates

Engineering Contradiction:
ImprovecapacitanceVSAvoidleakage current
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent employs composite dielectric layer structures consisting of multiple layers with different materials and properties. The dielectric stack includes layers such as hafnium oxide, silicon oxide, and silicon nitride arranged in specific sequences. This composite structure achieves high capacitance through the high-k materials while the lower-k barrier layers prevent leakage current, thus maintaining reliability even with reduced equivalent oxide thickness.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies different dielectric materials with specific properties to different locations within the dielectric stack. High-k materials are positioned where capacitance enhancement is needed, while low-leakage barrier materials are placed at critical interfaces to prevent leakage. This localized material selection optimizes both capacitance and reliability simultaneously.

Inventive Principle:
Principle #3Local quality

3Quantity of substance

If high-k dielectric materials are used to increase capacitance, then capacitance increases, but manufacturing precision requirements increase due to crystallization control

Engineering Contradiction:
ImprovecapacitanceVSAvoidcrystallization control
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The patent incorporates preliminary actions during the dielectric layer formation process to pre-establish the desired crystalline structure. Seed layers are deposited before the main dielectric layer to provide nucleation sites for controlled crystallization. Thermal treatment processes are applied at specific stages to pre-organize the crystal structure, reducing the need for complex post-processing and improving manufacturing precision.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent utilizes controlled changes in processing parameters such as temperature, pressure, and deposition rates to achieve desired crystallization outcomes. By precisely adjusting these parameters during deposition and thermal treatment, the crystal structure of high-k dielectric materials is controlled to achieve high capacitance while maintaining manufacturing feasibility and precision.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach improves capacitance by crystallizing the dielectric layer into a tetragonal structure, reducing leakage current, and simplifying manufacturing processes, while maintaining a compact size for semiconductor devices.

Implementation Method 1

A lattice constant of the first seed material may have a lattice mismatch of 2% or less with a horizontal lattice constant of the dielectric material

Methodology Applied
Scientific EffectLattice mismatch:

Implementation Method 2

The dielectric layer may include a dielectric material having a tetragonal crystal structure

Methodology Applied
Scientific EffectCrystallization: Crystallisation

Implementation Method 3

A mismatch between a bond length between metal atoms of the seed material and a bond length between oxygen atoms of the dielectric material may be 5% or less

Methodology Applied
Scientific EffectBond length mismatch:

Implementation Method 4

a metal seed layer that assists in forming a high-k dielectric characteristic

Methodology Applied
Scientific EffectHigh-k dielectric formation:

Data Source

PatentUS10658454B2Capacitor, semiconductor device and methods of manufacturing the capacitor and the semiconductor device
Publication Date: 2020.05.19 SAMSUNG ELECTRONICS CO LTD
  • US10658454B2 patent drawing
  • US10658454B2 patent drawing
  • US10658454B2 patent drawing

AI summary

A capacitor includes a first electrode and a second electrode spaced apart from each other, a dielectric layer disposed between the first electrode and the second electrode, and a seed layer disposed between the first electrode and the dielectric layer. The dielectric layer includes a dielectric material having a tetragonal crystal structure. The seed layer includes a seed material that satisfies at least one of a lattice constant condition or a bond length condition.