Capacitor Storage Node Lateral Expansion for High-Density Memory

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Solution Overview

Problem

As semiconductor device integration density increases, the capacitance of unit cell capacitors decreases, leading to data loss and functional errors, and existing methods to enhance capacitance, such as increasing storage node height, result in electrical bridges and manufacturing challenges.

Innovation Solution

A semiconductor memory device with a capacitor featuring a gap between the buffer conductive layer and the etching stopping layer, where a portion of the capacitor lower electrode is formed within this gap, and a sacrificial layer is used to create this gap, preventing electrical bridges and maintaining capacitance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the height of the storage node is increased to increase capacitance, then the capacitance of the unit cell capacitor increases, but it becomes very difficult to pattern conductive layers and electrical bridges between adjacent storage nodes increase significantly

Engineering Contradiction:
ImprovecapacitanceVSAvoidelectrical bridges
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The invention transitions from vertical stacking (increasing height) to horizontal expansion (increasing surface area) by forming storage nodes with enlarged top surfaces that extend laterally. This dimensional shift allows capacitance increase without the reliability penalties of height increase, as the storage nodes maintain lower profiles while providing greater electrode surface area through lateral spreading.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The invention employs curved or rounded storage node structures with enlarged top surfaces, utilizing spherical or spheroidal geometry to maximize surface area within a compact footprint. This curvature allows the storage nodes to achieve high capacitance while maintaining a form factor that reduces electrical bridge formation compared to sharp, tall vertical structures.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Quantity of substance

If the height of the storage node is increased to increase capacitance, then the capacitance of the unit cell capacitor increases, but it becomes very difficult to pattern conductive layers

Engineering Contradiction:
ImprovecapacitanceVSAvoidpatterning difficulty
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The invention shifts the capacitance enhancement strategy from the vertical dimension to the horizontal dimension by creating storage nodes with expanded top surfaces. This approach maintains a manageable vertical profile that is easier to pattern with existing lithography tools, while achieving the desired capacitance increase through lateral surface area expansion.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If a circle type storage node is used instead of elliptical type to prevent electrical bridges, then electrical bridges are reduced, but the total surface area of the storage node is lower resulting in less capacitance

Engineering Contradiction:
Improveelectrical bridgesVSAvoidcapacitance
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The invention employs asymmetric storage node structures where the top surface area is enlarged relative to the base, creating a shape that is neither purely circular nor elliptical but optimized for both capacitance and bridge prevention. This asymmetric design allows the storage node to maintain sufficient spacing from adjacent nodes (reducing bridges) while providing maximum surface area for capacitance through the enlarged top portion.

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentUS7393742B2Semiconductor device having a capacitor and a fabrication method thereof
Publication Date: 2008.07.01 SAMSUNG ELECTRONICS CO LTD
  • US7393742B2 patent drawing
  • US7393742B2 patent drawing
  • US7393742B2 patent drawing

AI summary

In a semiconductor device having a capacitor and a method of fabricating the same, the semiconductor device comprises a semiconductor substrate and an insulating layer on the semiconductor substrate, a contact plug electrically connected to the semiconductor substrate and formed in the contact hole, a buffer conductive layer pattern electrically connected to the contact plug and formed on the insulating layer and the contact plug, an etching stopping layer formed on the buffer conductive layer pattern, a gap between the buffer conductive layer pattern and the etching stopping layer, a capacitor lower electrode electrically connected to the buffer conductive layer pattern and formed on the buffer conductive layer pattern. The gap is filled by a portion of the capacitor lower electrode.