Capacitor Tin Alpha Emission Control

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Solution Overview

Problem

The miniaturization of electronic products and increased battery sizes lead to limitations on the number and size of passive elements and printed circuit boards, resulting in a demand for miniaturized, high-capacitance capacitors, but tin (Sn) used in these components emits alpha radiation, causing soft errors in semiconductor chips due to its high alpha particle emission rate.

Innovation Solution

A capacitor with a body comprising dielectric layers and internal electrodes, and external electrodes, where tin (Sn) is incorporated to maintain an alpha particle emission rate of 0.02 cph/cm2 or less, preventing soft errors by reducing radiation impact on adjacent semiconductor components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If tin (Sn) is used in capacitors for miniaturization and high capacitance, then the capacitor can meet the demand for miniaturization and high capacitance, but the alpha particle emission rate increases causing soft errors in semiconductor chips

Engineering Contradiction:
Improvesoft error preventionVSAvoidalpha particle emission rate
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies parameter changes by controlling the alpha particle emission rate of tin to be 0.02 cph/cm² or less, transforming the harmful high-emission tin into low-emission tin through parameter control, thereby preventing soft errors while maintaining the capacitor's miniaturization and high capacitance properties

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the harmful alpha radiation property of tin into a beneficial low-emission characteristic by selecting tin with controlled emission rates, turning a potential source of soft errors into a reliable material that maintains electrical performance while minimizing radiation impact on adjacent semiconductor components

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Volume of moving object

If the size of passive elements is reduced to meet miniaturization demands, then the capacitor size decreases, but the alpha particle emission impact becomes more concentrated and harmful to adjacent semiconductors

Engineering Contradiction:
Improvecapacitor sizeVSAvoidradiation impact on semiconductor
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent changes the material parameter by using tin with alpha particle emission rate of 0.02 cph/cm² or less, allowing the capacitor to be miniaturized without concentrating harmful radiation, as the low-emission tin maintains safety even at smaller sizes and higher density configurations

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The controlled alpha particle emission rate of the capacitor effectively minimizes soft errors in semiconductor devices by ensuring that the tin used in the capacitor does not contribute to radiation-induced charge disturbances, enhancing the reliability of memory elements and logic circuits.

Implementation Method 1

Sn may emit a large amount of alpha radiation, and when Sn is disposed in the vicinity of a semiconductor chip, for example due to the miniaturization and densification thereof, a soft error causing loss of information of a memory cell may occur

Methodology Applied
Scientific EffectAlpha radiation emission: Radioactive Decay

Data Source

PatentUS10770227B2Capacitor and board having the same
Publication Date: 2020.09.08 SAMSUNG ELECTRO MECHANICS CO LTD
  • US10770227B2 patent drawing
  • US10770227B2 patent drawing
  • US10770227B2 patent drawing

AI summary

A capacitor includes a body including dielectric layers and internal electrodes; and external electrodes disposed on the body. The capacitor includes Sn, the Sn having an alpha particle emission rate equal to or less than 0.02 cph/cm2.