Multilayer Capacitor Vibration Evaluation Substrate Design
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Solution Overview
Problem
Current methods for evaluating the quality of multilayer capacitors fail to precisely measure vibration sounds, which vary with frequency and mounting state, making it difficult to compare different capacitors effectively.
Innovation Solution
A quality evaluation apparatus and substrate design that generates a concentric circular vibration mode by evenly spacing fixed portions around a mounting region, allowing stable measurement and reduced sound pressure level variations, using a substrate with a regular polygonal or circular shape and metal fixed portions to ensure precise fixation and minimal displacement.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Object-affected harmful factors
If conventional mounting methods are used to suppress vibration sound, then vibration sound may be reduced, but measurement precision and comparability of vibration sound remain insufficient
Solution Approach 1:
The patent applies equipotentiality by creating a symmetric mounting structure where the substrate has fixed portions positioned at equal distances from the mounting region in all directions (e.g., four corners of a square substrate). This symmetric configuration ensures that vibration energy is distributed uniformly, eliminating directional biases and enabling consistent, comparable measurements across different capacitors while effectively suppressing vibration sound through balanced energy dissipation.
2Ease of operation
If vibration sound measurement is performed with conventional substrates, then measurement can be conducted, but variations in sound pressure level increase due to complicated changes in vibration sound
Solution Approach 1:
The patent applies asymmetry in reverse (i.e., enforcing symmetry) by designing the substrate with fixed portions at precisely equal distances from the mounting region. This symmetric arrangement creates consistent boundary conditions for vibration, eliminating the complicated variations that occur with asymmetric or irregular substrate configurations. The result is reduced sound pressure level variations and improved measurement consistency while maintaining ease of operation.
3Adaptability or versatility
If irregular substrate shapes are used for mounting, then mounting flexibility is maintained, but vibration mode consistency deteriorates
Solution Approach 1:
The patent applies segmentation by dividing the substrate into distinct functional regions: a central mounting region for the capacitor and multiple fixed portions positioned symmetrically around it. This segmented structure allows the substrate to maintain flexibility in mounting different capacitor types while ensuring that the fixed portions create consistent vibration modes. The clear separation between mounting and fixation functions achieves both adaptability and vibration mode stability.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This approach enables stable and easy evaluation of vibration sounds, reducing variations in sound pressure levels and providing reliable quality assessment results by generating a consistent vibration mode regardless of the directional energy property of the vibration source.
Implementation Method 1
mechanical deformation vibration is generated due to the piezoelectric and electrostrictive effects of a dielectric ceramic
Implementation Method 2
mechanical deformation vibration is generated due to the piezoelectric and electrostrictive effects of a dielectric ceramic
Implementation Method 3
generates a concentric circular or substantially concentric circular vibration mode
Data Source
AI summary
In a quality evaluation method, an evaluation substrate that includes a mounting region, in which a multilayer capacitor is to be mounted, in a center portion of the evaluation substrate is fixed in place using a plurality of fixed portions at corner portions of the evaluation substrate, each of which is a same distance from the mounting region. A voltage is applied to the multilayer capacitor mounted on the mounting region of the evaluation substrate. Sound is collected using a microphone that is near the multilayer capacitor mounted on the evaluation substrate.


