Capillary Drying Pathway for Sensor Transducers

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Solution Overview

Problem

Transducers in electronic devices, such as sensors, take a long time to dry after exposure to humidity and water due to slow water removal, which can affect their operation.

Innovation Solution

A sensor drying pathway utilizing a capillary-induced pressure gradient created by a capillary-dense material, where the transducers are disposed at one opening of a tubular structure and the capillary-dense material is at a second opening, facilitating quick water removal through evaporation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If transducers are exposed to humidity and water, then they can perform sensing functions, but they take a long time to dry which affects their operation

Engineering Contradiction:
Improvesensor operation reliabilityVSAvoiddrying time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

A capillary-dense material is introduced as an intermediary substance between the transducer and the external environment. This material creates capillary channels that actively transport water away from the transducer through capillary pressure gradients, significantly accelerating the drying process without requiring external energy input or active control systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs a capillary-dense material with a porous structure that provides numerous capillary channels. These pores create capillary forces that draw water away from the transducer surface through the porous material, enabling rapid passive drying while maintaining structural integrity and sensing functionality.

Inventive Principle:
Principle #31Porous materials

2Productivity

If capillary-dense material is added to the tubular structure, then drying efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvedrying efficiencyVSAvoidstructure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The capillary-dense material is integrated directly into the tubular structure, utilizing its porous nature to create drying channels. This approach improves drying efficiency while avoiding the need for separate active drying components, motors, or control systems, thereby limiting the increase in overall device complexity.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The capillary-dense material creates a self-regulating drying system that operates passively through capillary pressure gradients. The structure automatically draws water away from the transducer without requiring external power sources, control mechanisms, or complex active management systems, thus improving productivity with minimal complexity addition.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method reduces drying time without impacting power usage or increasing costs, providing optimal sensor placement and increased drying surface area, ensuring consistent and efficient evaporation.

Implementation Method 1

The pathway includes a tubular structure, and transducers are disposed at a first opening of the tubular structure. The pathway facilitates removal of water via a capillary-induced pressure gradient created by a capillary-dense material disposed at a second opening of the tubular structure

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 2

facilitating quick water removal through evaporation

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS11496828B2Sensor drying pathway via capillary-induced pressure gradient
Publication Date: 2022.11.08 APPLE INC
  • US11496828B2 patent drawing
  • US11496828B2 patent drawing
  • US11496828B2 patent drawing

AI summary

Aspects of the subject technology relate to an apparatus including one or more transducers, and a pathway for drying the one or more transducers via removal of water from vicinities of the transducers. The pathway includes a tubular structure, and the one or more transducers are disposed at a first opening of the tubular structure. The pathway is to facilitate removal of water via capillary-induced pressure gradient created by a capillary-dense material disposed at a second opening of the tubular structure at a distance from the transducers.