EMI Shielding Package Structure With Capillary Edge Insulation

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Solution Overview

Problem

Conventional package structures often result in a short distance between conductive portions and EMI shielding layers, leading to potential short circuits due to the soldering material used.

Innovation Solution

A manufacturing method involving a chip-scale package structure with a carrier, encapsulant, EMI shielding layer, and insulating layer, where the EMI shielding layer is coated on the carrier's outer surface and an insulating layer is applied to cover the bottom edge of the EMI shielding layer through capillary action, preventing short circuits by maintaining separation from conductive portions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the EMI shielding layer is positioned close to the conductive portions to improve shielding effectiveness, then the EMI shielding performance is improved, but the risk of short circuit between the EMI shielding layer and conductive portions increases

Engineering Contradiction:
ImproveEMI shielding performanceVSAvoidshort circuit risk
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent introduces an insulating layer as an intermediary between the EMI shielding layer and the conductive portions. This insulating layer physically separates the two conductive elements, preventing direct contact and potential short circuits while allowing the EMI shielding layer to remain positioned close to the conductive portions for effective electromagnetic interference shielding.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent segments the package structure into distinct functional layers: the EMI shielding layer, the insulating layer, and the conductive portions. By dividing the structure into separate segments with clear functional boundaries, the design achieves both effective EMI shielding and electrical isolation, resolving the contradiction between shielding performance and short circuit prevention.

Inventive Principle:
Principle #1Segmentation

2Reliability

If the insulating layer is applied to cover the bottom edge of the EMI shielding layer to prevent short circuits, then the reliability is improved, but the manufacturing process complexity increases

Engineering Contradiction:
Improveshort circuit preventionVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The insulating layer is applied in advance during the manufacturing process, before final assembly and soldering operations. By performing the insulation application as a preliminary action, the design ensures that the EMI shielding layer is protected from potential short circuits with conductive portions before any soldering materials are introduced, thereby improving reliability without requiring complex post-assembly modifications.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The insulating layer serves multiple functions simultaneously: it provides electrical isolation between the EMI shielding layer and conductive portions, covers the bottom edge of the EMI shielding layer, and integrates with the existing package structure. This multi-functional approach reduces the need for additional separate components or processes, thereby limiting the increase in manufacturing complexity while achieving reliable short circuit prevention.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively prevents short circuits between the EMI shielding layer and conductive portions, ensuring reliable electronic assembly by maintaining the EMI shielding layer's integrity and preventing contact with other components.

Implementation Method 1

heating the thermal release tape for a predetermined period of time to enable the insulating layer to form a capillary permeating portion covering the bottom edge of the EMI shielding layer by permeating along the thermal release tape toward the second board surface through capillary action

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Data Source

PatentEP4345896A1Electromagnetic interference shielding package structure, manufacturing method thereof, and electronic assembly
Publication Date: 2024.04.03 AZUREWAVE TECHNOLOGIES INC
  • EP4345896A1 patent drawingFigure 1
  • EP4345896A1 patent drawingFigure 2
  • EP4345896A1 patent drawingFigure 3

AI summary

An electromagnetic interference (EMI) shielding package structure (100), a manufacturing method thereof, and an electronic assembly (1000) are provided. The EMI shielding package structure (100) includes a carrier (1), at least one chip (2) mounted on a first board surface (11) of the carrier (1), an encapsulant (4) formed on the carrier (1) and packaging the at least one chip (2), an EMI shielding layer (5) formed on an outer surface of the encapsulant (4), and an insulating layer (6). The insulating layer (6) includes a spraying portion (61) and a capillary permeating portion (62). The spraying portion (61) is formed at least part of an outer surface of the EMI shielding layer (5). The capillary permeating portion (62) is formed by extending from a bottom end of the spraying portion (61) toward the second board surface (12) of the carrier (1) through capillarity, and the capillary permeating portion (62) covers a bottom edge (51) of the EMI shielding layer (5).