Capillary Store Filling Level Detection Using Moisture Sensor

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Solution Overview

Problem

Conventional devices with capillary liquid stores, such as pens or markers, fail to provide advance warning when the liquid is running low, leading to unexpected device failure without a replacement or refilling option.

Innovation Solution

Incorporating a moisture sensor with resistive or capacitive conducting paths to measure the filling level of the capillary store, coupled with an RFID-like interface for contact-free data transmission to a smartphone or other device, allowing for timely preparation and refilling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If a capillary store is used for liquid storage, then the device structure remains simple and manufacturing is easy, but the device cannot provide advance warning when the liquid is running low

Engineering Contradiction:
Improvefilling level informationVSAvoiddevice structure
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical filling level indication mechanisms with a moisture sensor-based detection system. The moisture sensor electrically detects the filling level by measuring changes in electrical properties (capacitance or resistance) based on moisture content, eliminating the need for mechanical components while providing accurate filling level information.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces an intermediary moisture sensor that indirectly measures the filling level by detecting moisture content in the capillary store. This intermediary approach allows the system to obtain filling level information without direct contact with the liquid or complex mechanical intervention, maintaining system simplicity while enabling information feedback.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If a moisture sensor with conducting paths is added to measure filling level, then filling level detection becomes possible, but the device complexity increases

Engineering Contradiction:
Improvefilling level measurementVSAvoidsensor structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent utilizes the porous structure of the capillary store itself as part of the sensing mechanism. The capillary fibers act as both the liquid storage medium and the sensing element, where the conducting paths interact with the porous material to detect moisture content. This eliminates the need for separate sensing structures and reduces overall device complexity.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent makes the capillary store serve dual functions: liquid storage and filling level sensing. The same capillary fibers that store the liquid also act as the sensing medium for the moisture sensor, eliminating the need for separate sensing components and reducing device complexity while maintaining measurement precision.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If contact-free interface is used for data transmission, then user convenience is improved and no display equipment is needed on the device, but energy consumption increases

Engineering Contradiction:
Improvedata access convenienceVSAvoidenergy for wireless transmission
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The patent implements periodic or on-demand wireless data transmission rather than continuous transmission. The contact-free interface (such as NFC or RFID) only activates when a smartphone or reading device is brought near the applicator, transmitting data only when needed. This periodic action significantly reduces energy consumption compared to continuous transmission while maintaining user convenience.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent uses an intermediary wireless communication interface that enables data transfer without direct electrical connections or permanent power draws. The contact-free interface acts as a mediator that transfers information only when activated by a nearby device, reducing energy consumption while providing convenient data access to users.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables users to anticipate and prepare for the liquid depletion, ensuring continuous use by providing early warnings and facilitating replacement or refilling, without altering the production process or device design.

Implementation Method 1

the moisture sensor has conducting paths, which are designed and arranged in such a way that they measure the filling level of the capillary store resistively

Methodology Applied
Scientific EffectResistive measurement: Electrical Resistance

Implementation Method 2

they measure the filling level of the capillary store resistively or capacitively

Methodology Applied
Scientific EffectCapacitive measurement: Capacitance

Implementation Method 3

the device works according to the RFID (Radio Frequency Identification) or transponder (Transmitter and Responder) principle

Methodology Applied
Scientific EffectRFID principle: Electromagnetic Induction

Implementation Method 4

the antenna serves not only to provide the measurement result, but also rather to supply the electronic circuit with power

Methodology Applied
Scientific EffectInductive power supply: Electromagnetic Induction

Data Source

PatentUS11760122B2Device for manual application of a liquid
Publication Date: 2023.09.19 STABILO INTERNATIONAL GMBH
  • US11760122B2 patent drawing
  • US11760122B2 patent drawing
  • US11760122B2 patent drawing

AI summary

A device for manual application of a liquid. The device may be used for painting, marking, drawing, writing and/or applying make-up to keratinous surfaces. The device includes a capillary store for the liquid, the capillary store having a filing level, and a measuring device for measuring the filing level of the capillary store.