Tamper-Evident Capillary Insert with Segmented Break Zones

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Solution Overview

Problem

Existing containers for liquid products lack a mechanism to prevent reuse as a dropper or multi-dose dispenser while also ensuring evidence of tampering or manipulation.

Innovation Solution

A capillary insert with one or more break zones is installed in the container, which prevents reuse by allowing total or partial breaking when subjected to external force, thus disabling proper dosage and leaving evidence of manipulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a closure system with internal tabs is used to prevent tampering, then evidence of tampering is provided, but the device complexity increases and the closure cannot be removed for proper dosage administration

Engineering Contradiction:
Improvetamper evidenceVSAvoidclosure system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The closure system is divided into a first closure portion and a second closure portion that are separable from each other. The first portion remains on the container providing tamper evidence, while the second portion can be removed for dosage administration. This segmentation resolves the contradiction by allowing both tamper evidence and removable functionality.

Inventive Principle:
Principle #1Segmentation

2Reliability

If a non-removable closure is used to prevent reuse, then container reuse is prevented, but the ease of operation for dosage administration is reduced

Engineering Contradiction:
Improveprevention of reuseVSAvoiddosage administration ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The closure is segmented into two portions where the first portion provides permanent attachment to prevent container reuse, while the second portion is designed to be removable for ease of dosage administration. This allows the container to be secure against reuse while still allowing proper operation during initial use.

Inventive Principle:
Principle #1Segmentation

3Reliability

If a breakable seal system is used to provide tamper evidence, then evidence of manipulation is provided, but the device complexity increases

Engineering Contradiction:
Improvetamper evidenceVSAvoidseal system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The closure portions are pre-configured with breaking features that automatically activate upon attempted tampering. The first closure portion includes structures that break or separate from the second portion when tampering is attempted, providing tamper evidence without requiring complex additional mechanisms. The preliminary configuration of breaking features simplifies the overall system.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The capillary insert effectively prevents the reuse of containers as droppers or multi-dose dispensers, ensuring the product is used in controlled amounts and providing evidence of tampering or manipulation.

Implementation Method 1

capillary insert to administer liquid products

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Data Source

PatentUS12214940B2Non-refillable dosing capillary insert
Publication Date: 2025.02.04 WEENER PLASTICS GRP BV
  • US12214940B2 patent drawing
  • US12214940B2 patent drawing
  • US12214940B2 patent drawing

AI summary

The invention refers to a capillary insert (100) or cap that comprises a cone (110) in its upper part that ends in a skirt (120) forming a single piece, which leaves evidence if something in the insert (100) has changed or has been altered improperly. The capillary insert or cap of the present invention prevents its reuse and tampering through one or more breaking zones (130) located along the insert.