Capillary Meniscus Microfluidic Valve Without Moving Parts

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Solution Overview

Problem

Existing microfluidic valves face reliability issues and fabrication complexities due to the use of moving parts, making them unreliable and difficult to manufacture.

Innovation Solution

The implementation of microfluidic valves that utilize a constriction in a conduit at the interface of a gas and a liquid to form a capillary meniscus, which is selectively opened by a drop jetting device that breaks the meniscus using a burst of pressure, eliminating the need for moving parts and simplifying fabrication.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If moving parts are used in microfluidic valves, then the valve can control liquid flow, but the device becomes unreliable and difficult to fabricate

Engineering Contradiction:
Improvevalve reliabilityVSAvoidmoving parts complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent removes all moving parts from the valve structure entirely. Instead of using mechanical components that move to control flow, the invention uses a stationary constriction in the conduit where capillary forces naturally form a meniscus to block flow. The valve operation is achieved by breaking this meniscus through pressure application, eliminating the need for any moving components and thereby improving reliability while simplifying fabrication.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical system of moving parts with a capillary-based mechanism. The constriction in the conduit creates capillary forces that form a stable meniscus to control liquid flow without any mechanical movement. This substitution of mechanical components with capillary phenomena resolves the contradiction by eliminating the reliability issues and fabrication difficulties associated with moving parts.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of manufacture

If moving parts are used in microfluidic valves, then the valve can control liquid flow, but fabrication becomes difficult

Engineering Contradiction:
Improvevalve fabrication easeVSAvoidmoving parts complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates all moving parts from the valve design. The constriction is formed as a simple geometric feature in the conduit, which can be fabricated using standard microfabrication techniques without the need for complex assembly of moving components. This dramatically simplifies the manufacturing process while maintaining effective flow control.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

By replacing the mechanical system with a capillary-based stationary structure, the patent enables easier fabrication. The constriction and meniscus formation rely on surface tension and capillary forces rather than precision-machined moving parts, making the device more amenable to standard microfabrication processes and reducing manufacturing complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Device complexity

If a constriction with capillary meniscus is used, then the valve structure is simplified, but a mechanism is needed to break the meniscus to open the valve

Engineering Contradiction:
Improvevalve structure complexityVSAvoidvalve operation complexity
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The patent uses hydraulic pressure to break the capillary meniscus and open the valve. A pressure source applies force to the liquid, and when the pressure exceeds the capillary pressure holding the meniscus in place, the meniscus breaks and flow is permitted. This hydraulic mechanism provides a simple and effective way to operate the valve without adding mechanical complexity.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Solution Approach 2:

The valve operation is achieved by changing the pressure parameter of the liquid. In the closed state, capillary pressure holds the meniscus in place. To open the valve, the applied pressure is increased until it overcomes the capillary pressure, causing the meniscus to break. This parameter-based control simplifies the operation mechanism while maintaining effective flow control.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances the reliability and simplifies the fabrication of microfluidic valves, ensuring consistent and reliable liquid flow without the complexities associated with moving parts, thereby improving the overall performance and efficiency of microfluidic devices.

Implementation Method 1

a capillary meniscus is formed at a constriction between a first portion of a liquid conduit containing a gas and a second portion of a liquid conduit containing a liquid

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 2

The valve is opened by activating a drop jetting device within the second portion of the liquid conduit to break the capillary meniscus

Methodology Applied
Scientific EffectPressure burst: Pressure Increase

Data Source

PatentUS11698149B2Microfluidic valve
Publication Date: 2023.07.11 HEWLETT PACKARD DEVELOPMENT COMPANY LP
  • US11698149B2 patent drawing
  • US11698149B2 patent drawing
  • US11698149B2 patent drawing

AI summary

A microfluidic valve may include a first portion of a liquid conduit to contain a gas, a second portion of a liquid conduit to contain a liquid, and a constriction between the first portion and the second portion and across which a capillary meniscus is to form between the gas and the liquid. The microfluidic valve may further include a drop jetting device within the second portion to open the valve by breaking the capillary meniscus across the constriction.