Subsurface Irrigation Using Capillary Porous Layer

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Solution Overview

Problem

Existing subsurface irrigation systems for sports fields are complex, costly, and face challenges in achieving uniform water distribution and efficient water use, with significant maintenance issues and high water loss due to evaporation.

Innovation Solution

A subsurface irrigation system comprising a water impermeable layer, water distribution boards with feeders, a porous layer using cement and particulate stone material for capillary action, and a sports field layer, along with a water control basin and pump system for automated moisture control, allowing for efficient water distribution and reduced maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If traditional subsurface irrigation systems with pipes and drippers are used, then water can be distributed to the sports field, but the system becomes complicated and costly with significant maintenance requirements

Engineering Contradiction:
Improvesystem complexityVSAvoidmaintenance requirements
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent removes the complex pipe and dripper network from the irrigation system, retaining only the essential water distribution function through a simplified porous layer that allows water to rise naturally via capillary action, thereby reducing maintenance needs while maintaining irrigation effectiveness

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The porous layer automatically distributes water through capillary action without requiring mechanical pumps or complex control mechanisms, making the system self-regulating and significantly reducing maintenance requirements

Inventive Principle:
Principle #25Self-service

2Ease of operation

If traditional subsurface irrigation systems with extensive pipes are used, then water distribution is achieved, but the system becomes troublesome for maintenance and repairs

Engineering Contradiction:
Improvemaintenance easeVSAvoidpipe length
Core Design Contradiction:
Ease of operationVSLength of stationary object

Solution Approach 1:

The patent eliminates the extensive pipe network by using a porous layer that distributes water across the entire sports field surface area, removing the need for long pipes and associated maintenance troubles

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The irrigation system transitions from a linear pipe-based distribution approach to a planar porous layer approach, allowing water to distribute across the two-dimensional field area without requiring extensive one-dimensional pipe lengths

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Loss of energy

If water is distributed through traditional irrigation systems, then the sports field receives water, but significant water loss occurs due to evaporation

Engineering Contradiction:
Improvewater lossVSAvoidwater use efficiency
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The patent replaces mechanical spray or flood irrigation systems that expose water to air and evaporation with a subsurface porous layer system that delivers water directly to the root zone through capillary action, minimizing evaporation losses and improving water use efficiency

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves uniform water distribution, reduces maintenance costs, and enhances water use efficiency by utilizing capillary action to move water from distribution boards to the sports field layer, while allowing for automated moisture control and adaptation to varying field slopes.

Implementation Method 1

The porous layer is configured to move water from the plurality of water distribution boards upwards to the sports field layer using capillary action

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Data Source

PatentUS11746476B2Subsurface irrigation system for a sports field
Publication Date: 2023.09.05 CAPILLARY CONCRETE LLC
  • US11746476B2 patent drawing
  • US11746476B2 patent drawing
  • US11746476B2 patent drawing

AI summary

A subsurface irrigation system for a sports field includes a substantially water impermeable layer, a compacted subgrade below the water impermeable layer, a plurality of water distribution boards positioned on top of the water impermeable layer, a porous layer overlaying the plurality of water distribution boards, and a sports field layer on top of the porous layer. The porous layer is configured to move water from the plurality of water distribution boards upwards to the sports field layer using capillary action to keep it damp. The sports field layer may be sand, dirt, clay, or a combination thereof. In addition, the system may include a water control basin in fluid communication with at least one water distribution board of the plurality of water distribution boards and configured to control the flow of water to the plurality of water distribution boards.