Capillary-Coupled Quadrupole Mass Sampling for High-Pressure In-Situ Cells

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Solution Overview

Problem

The existing ultra-high vacuum characterization instruments lack the capability for real-time, continuous gas composition analysis in high-pressure environments, limiting their applicability in simulating industrial conditions and establishing causal relationships between reaction environments and measurement results.

Innovation Solution

A coupling structure is introduced for an ultra-high vacuum characterization instrument, extending the mass spectrometer electro quadrupole's operating range from 10^-10 to 10^-5 mbar to 1 to 10 bar, using a stainless steel capillary and precision valves to ensure accurate online gas composition analysis without altering the instrument's original structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the mass spectrometer electro quadrupole operates in the original vacuum range (10^-10 to 10^-5 mbar), then the ultra-high vacuum characterization instrument maintains its original functionality, but the device cannot perform gas composition analysis in high-pressure environments (1 to 10 bar)

Engineering Contradiction:
Improvepressure rangeVSAvoidmeasurement accuracy
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

A coupling structure is introduced as an intermediary component between the mass spectrometer electro quadrupole and the high-pressure reaction environment. This coupling structure includes a pressure reduction mechanism that mediates the pressure difference, allowing the mass spectrometer to operate in its optimal vacuum range while enabling analysis of gases from high-pressure environments (1 to 10 bar). The intermediary structure resolves the contradiction by translating between different pressure regimes.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If the mass spectrometer electro quadrupole is modified to operate in high-pressure range (1 to 10 bar), then the device can perform online gas composition analysis in the in-situ reaction cell, but the instrument's original structure and functionality are altered

Engineering Contradiction:
Improvepressure rangeVSAvoidinstrument structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system is segmented into distinct functional modules: the original ultra-high vacuum characterization instrument remains unchanged, while a separate coupling structure handles the high-pressure gas sampling and pressure reduction. This segmentation allows the mass spectrometer to maintain its original vacuum-operated design while the coupling structure manages the high-pressure interface, thus expanding adaptability without increasing the complexity of the core instrument.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If a new mass spectrometer is purchased to extend the pressure range, then the device can analyze gas composition in high-pressure environments, but the cost increases significantly

Engineering Contradiction:
Improvepressure rangeVSAvoidcost
Core Design Contradiction:
Adaptability or versatilityVSQuantity of substance

Solution Approach 1:

The coupling structure serves multiple functions: it interfaces high-pressure gas sources with the mass spectrometer, performs pressure reduction, enables online gas composition analysis, and maintains compatibility with the existing ultra-high vacuum instrument. By making the coupling structure multi-functional, the solution avoids the need to purchase separate specialized equipment for high-pressure analysis, thereby significantly reducing costs while achieving the desired pressure range extension.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables real-time, high-resolution gas composition analysis across a broad pressure range, maintaining the instrument's original functionality and reducing costs by utilizing existing hardware, with negligible sampling time delay and pressure adaptability.

Implementation Method 1

mass spectrometer electro quadrupole

Methodology Applied
Scientific EffectIonization: Ionisation

Implementation Method 2

mass spectrum electric quadrupole rod

Methodology Applied
Scientific EffectElectromagnetic field separation: Electric Field

Implementation Method 3

vacuum molecular pump-mechanical pump set

Methodology Applied
Scientific EffectVacuum pumping: Pump

Implementation Method 4

heated transfer rod

Methodology Applied
Scientific EffectThermal field: Heating

Data Source

PatentEP3767287B1Combination structure of UHV device interconnected in-situ reaction cell and built-in mass spectrum electric quadrupole rod
Publication Date: 2023.08.30 SHANGHAI TECH UNIV
  • EP3767287B1 patent drawingFigure 1~2
  • EP3767287B1 patent drawingFigure 3

AI summary

The present invention relates to a combination structure of a UHV device interconnected in-situ reaction cell and a built-in mass spectrum electric quadrupole rod, characterized in that one end of a stainless steel capillary channel is connected to an exhaust air duct of the in-situ reaction cell, and the other end is a sampling port; the sampling gas is divided into two paths after flowing out of the sampling port, one enters into a vacuum transfer cavity by means of a low flow control ratio valve, and the other enters into a spectrum electric quadrupole rod by means of a high flow control ratio valve. According to the present invention, when the mass spectrum electric quadrupole rod performs gas sampling component analysis on the interconnected in-situ reaction cell, the sampling time delay can be neglected, and the sampling analysis requirements for in-situ analysis of continuity, real-time and high time resolution are met.