Capillary-Coupled Quadrupole Mass Sampling for High-Pressure In-Situ Cells
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Solution Overview
Problem
The existing ultra-high vacuum characterization instruments lack the capability for real-time, continuous gas composition analysis in high-pressure environments, limiting their applicability in simulating industrial conditions and establishing causal relationships between reaction environments and measurement results.
Innovation Solution
A coupling structure is introduced for an ultra-high vacuum characterization instrument, extending the mass spectrometer electro quadrupole's operating range from 10^-10 to 10^-5 mbar to 1 to 10 bar, using a stainless steel capillary and precision valves to ensure accurate online gas composition analysis without altering the instrument's original structure.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If the mass spectrometer electro quadrupole operates in the original vacuum range (10^-10 to 10^-5 mbar), then the ultra-high vacuum characterization instrument maintains its original functionality, but the device cannot perform gas composition analysis in high-pressure environments (1 to 10 bar)
Solution Approach 1:
A coupling structure is introduced as an intermediary component between the mass spectrometer electro quadrupole and the high-pressure reaction environment. This coupling structure includes a pressure reduction mechanism that mediates the pressure difference, allowing the mass spectrometer to operate in its optimal vacuum range while enabling analysis of gases from high-pressure environments (1 to 10 bar). The intermediary structure resolves the contradiction by translating between different pressure regimes.
2Adaptability or versatility
If the mass spectrometer electro quadrupole is modified to operate in high-pressure range (1 to 10 bar), then the device can perform online gas composition analysis in the in-situ reaction cell, but the instrument's original structure and functionality are altered
Solution Approach 1:
The system is segmented into distinct functional modules: the original ultra-high vacuum characterization instrument remains unchanged, while a separate coupling structure handles the high-pressure gas sampling and pressure reduction. This segmentation allows the mass spectrometer to maintain its original vacuum-operated design while the coupling structure manages the high-pressure interface, thus expanding adaptability without increasing the complexity of the core instrument.
3Adaptability or versatility
If a new mass spectrometer is purchased to extend the pressure range, then the device can analyze gas composition in high-pressure environments, but the cost increases significantly
Solution Approach 1:
The coupling structure serves multiple functions: it interfaces high-pressure gas sources with the mass spectrometer, performs pressure reduction, enables online gas composition analysis, and maintains compatibility with the existing ultra-high vacuum instrument. By making the coupling structure multi-functional, the solution avoids the need to purchase separate specialized equipment for high-pressure analysis, thereby significantly reducing costs while achieving the desired pressure range extension.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution enables real-time, high-resolution gas composition analysis across a broad pressure range, maintaining the instrument's original functionality and reducing costs by utilizing existing hardware, with negligible sampling time delay and pressure adaptability.
Implementation Method 1
mass spectrometer electro quadrupole
Implementation Method 2
mass spectrum electric quadrupole rod
Implementation Method 3
vacuum molecular pump-mechanical pump set
Implementation Method 4
heated transfer rod
Data Source
Figure 1~2
Figure 3
AI summary
The present invention relates to a combination structure of a UHV device interconnected in-situ reaction cell and a built-in mass spectrum electric quadrupole rod, characterized in that one end of a stainless steel capillary channel is connected to an exhaust air duct of the in-situ reaction cell, and the other end is a sampling port; the sampling gas is divided into two paths after flowing out of the sampling port, one enters into a vacuum transfer cavity by means of a low flow control ratio valve, and the other enters into a spectrum electric quadrupole rod by means of a high flow control ratio valve. According to the present invention, when the mass spectrum electric quadrupole rod performs gas sampling component analysis on the interconnected in-situ reaction cell, the sampling time delay can be neglected, and the sampling analysis requirements for in-situ analysis of continuity, real-time and high time resolution are met.