Capillary Valve for Microfluidic Septum Reliability

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Solution Overview

Problem

Current microfluidic sample processing devices face challenges in reliable and efficient fluid management, particularly in preventing fluid collection adjacent to valving structures, which can interfere with the opening process and reduce the effectiveness of valving operations.

Innovation Solution

The integration of a capillary valve in series with a septum valve on a microfluidic sample processing device, where the capillary valve inhibits fluid collection adjacent to the septum, allowing for controlled fluid movement by balancing capillary forces with centrifugal forces and using electromagnetic energy to open the septum valve.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a septum valve is used to control fluid flow, then precise control of fluid movement is achieved, but fluid collection adjacent to the valve interferes with the opening process

Engineering Contradiction:
Improvevalving effectivenessVSAvoidfluid interference during opening
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A capillary valve is introduced as an intermediary component between the fluid source and the septum valve. This capillary valve acts as a mediator that prevents fluid from reaching the septum valve by using capillary forces to hold the fluid back, thereby eliminating the harmful fluid interference during the septum valve opening process while maintaining precise fluid control capability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The capillary valve performs preliminary fluid management by preventing fluid collection adjacent to the septum valve before the opening process occurs. This preliminary action of blocking fluid movement ensures that when the septum valve needs to open, no fluid interference is present, thus improving reliability without compromising control precision

Inventive Principle:
Principle #10Preliminary action

2Productivity

If centrifugal force is used to move fluid through capillary channels, then fluid transport is achieved, but high power and time are required to open the valve

Engineering Contradiction:
Improvefluid transport efficiencyVSAvoidpower and time to open valve
Core Design Contradiction:
ProductivityVSUse of energy by stationary object

Solution Approach 1:

The system changes the physical parameters of fluid transport by using capillary forces instead of relying solely on centrifugal force. The capillary valve creates a pressure differential through surface tension effects, allowing fluid to be moved with lower centrifugal force requirements, thereby reducing the power and time needed to operate the valve while maintaining transport efficiency

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If capillary forces are used to inhibit fluid movement, then fluid control precision is improved, but device complexity increases

Engineering Contradiction:
Improvefluid flow control precisionVSAvoidvalving structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The capillary valve utilizes the inherent capillary properties of narrow channels to automatically control fluid movement without requiring external actuation mechanisms. The structure serves itself by using surface tension and capillary pressure to prevent fluid leakage, achieving precise fluid control while avoiding additional complex mechanical or electronic components that would increase device complexity

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the reliability and effectiveness of valving by preventing fluid interference during the opening process, allowing for precise control of fluid flow and reducing the power and time required to open the septum valve, thereby improving the overall fluid management and processing efficiency.

Implementation Method 1

the capillary valve inhibits fluid collection adjacent to the septum

Methodology Applied
Scientific EffectCapillary forces: Capillary Action

Implementation Method 2

allowing for controlled fluid movement by balancing capillary forces with centrifugal forces

Methodology Applied
Scientific EffectCentrifugal forces: Centrifugal Force

Implementation Method 3

using electromagnetic energy to open the septum valve

Methodology Applied
Scientific EffectElectromagnetic energy: Electromagnetic Induction

Data Source

PatentEP2709760B1Systems and methods for valving on a sample processing device
Publication Date: 2019.06.05 DIASORIN ITALIA SPA
  • EP2709760B1 patent drawingFigure 1
  • EP2709760B1 patent drawingFigure 2
  • EP2709760B1 patent drawingFigure 3

AI summary

A system and method for valving on a sample processing device. The system can include a valve chamber (134,234), a process chamber (150,250), and a valve septum (132,232) located between the valve chamber and the process chamber. The system can further include a fluid pathway (128,228) in fluid communication with an inlet of the valve chamber, wherein the fluid pathway is configured to inhibit a liquid from entering the valve chamber and collecting adjacent the valve septum when the valve septum is in a closed configuration. The method can include rotating the sample processing device to exert a first force on the liquid that is insufficient to move the liquid into the valve chamber; forming an opening in the valve septum; and rotating the sample processing device to exert a second force on the liquid to move the liquid into the valve chamber.