5′-Capped Oligonucleotide Synthesis With Hydrophobic Tag Purification

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Solution Overview

Problem

Existing methods for producing mRNA lack effective in scale-up and high purity, stable 5'-capped mRNA are not effective in addressing the 5'-capped mRNA are not effective in addressing the 5'-capped mRNA are not effective in addressing the 5'-capped mRNA are not effective in solving the 5'-capped mRNA synthesis.

Innovation Solution

A method involving reacting a 5'-phosphate-oligonucleotide with a modified Im-m7GDP, which includes a cleavable or non-cleavable hydrophobic moiety, followed by purification to produce highly pure, stable 5'-capped oligonucleotides.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional enzymatic methods are used to prepare 5'-capped mRNA, then the mRNA can be produced with native cap structures, but the process is costly and not amenable to scale-up

Engineering Contradiction:
Improvescale-up capabilityVSAvoidmanufacturing cost
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent replaces enzymatic methods (biological system) with chemical synthesis methods (chemical system) for cap structure formation. This substitution enables non-enzymatic cap analog incorporation during oligonucleotide synthesis, making the process more amenable to scale-up and cost-effective while maintaining product quality

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent modifies chemical reaction parameters and conditions to achieve efficient non-enzymatic capping. By optimizing coupling reagents, reaction times, and purification conditions, the method achieves high purity levels and scalability without requiring enzymatic processes

Inventive Principle:
Principle #35Parameter changes

2Productivity

If non-enzymatic chemical synthesis methods are used to make mRNA, then the process can be more cost effective and amenable to scale-up, but achieving high purity and stability of 5'-capped mRNA with 40 or longer bases is challenging

Engineering Contradiction:
Improvecost-effectiveness and scalabilityVSAvoidpurity level
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent employs hydrophobic tags as intermediary groups that facilitate purification. These tags are temporarily attached during synthesis to enable selective purification of capped oligonucleotides from uncapped byproducts, then removed to yield high purity final products. This intermediary approach solves the purification challenge in non-enzymatic synthesis

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent segments the synthesis process into distinct stages: cap analog incorporation, hydrophobic tag attachment, purification, and tag removal. This segmentation allows each step to be optimized independently, ensuring high purity and stability while maintaining cost-effectiveness and scalability

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If standard cap structures are used, then the mRNA can be produced, but translation efficiency and immunogenicity control are limited

Engineering Contradiction:
Improvetranslation efficiencyVSAvoidimmunogenicity
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies local quality modification by introducing site-specific modifications at the cap structure and nearby regions. By controlling the chemical environment and composition locally at the 5' end, the method optimizes translation efficiency while modulating immunogenicity responses, achieving tailored mRNA performance

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method enables the production of highly pure, stable, and translatable 5'-capped oligonucleotides with site-specific modifications, enhancing translation activity and reducing immunogenicity.

Implementation Method 1

reacting a 5'-phosphate-oligonucleotide with a modified Im-m7GDP

Methodology Applied
Scientific EffectChemical Bonding: Chemical Bonding

Implementation Method 2

the hydrophobic group can be removed following purification of the product generated from the reaction

Methodology Applied
Scientific EffectPurification: Purification

Data Source

PatentUS20250388620A1Efficient method for making highly purified 5’- capped oligonucleotides
Publication Date: 2025.12.25 TRILINK BIOTECH LLC
  • US20250388620A1 patent drawing
  • US20250388620A1 patent drawing
  • US20250388620A1 patent drawing

AI summary

Described herein are highly pure, chemically synthesized, stabilized, 5′-capped oligonucleotides. Additionally, described herein are methods for making and using said oligonucleotides.