CAPS Gas-Permeable Membrane for Sealed Hazardous Material Storage

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Solution Overview

Problem

Current systems for shipping and storing hazardous materials, such as radioactive materials, face challenges in safely and efficiently permeating gases from sealed containers without continuous venting, which is prohibited by regulations, especially at low temperatures.

Innovation Solution

A compact augmented permeation system (CAPS) assembly with a gas-permeable membrane and support structure that accelerates gas permeation while preventing the transfer of liquids and solids, allowing gases to exit through a controlled membrane system without venting, and can be removably coupled to storage containers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If continuous venting is used to remove gases from sealed containers, then gas removal efficiency is improved, but regulatory compliance deteriorates (continuous venting is prohibited for Type A Fissile/Type B shipping containers)

Engineering Contradiction:
Improvegas removal efficiencyVSAvoidregulatory compliance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent replaces the mechanical venting system (continuous venting) with a permeation-based system using gas-permeable membranes. The membranes allow gases to pass through via diffusion and permeation mechanisms, eliminating the need for mechanical venting components while achieving gas removal without violating regulatory prohibitions on continuous venting.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs gas-permeable membranes with specific porosity characteristics to enable selective gas transmission. These porous or semi-permeable materials allow hazardous gases to permeate through while maintaining the sealed container structure, providing a compliant alternative to conventional venting systems.

Inventive Principle:
Principle #31Porous materials

2Reliability

If permeation occurs slowly through packaging materials, then container seal integrity is improved, but gas removal efficiency deteriorates (especially at low temperatures)

Engineering Contradiction:
Improvecontainer seal integrityVSAvoidgas removal efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent applies different material properties to different parts of the container system. The main container body uses impermeable materials for seal integrity, while specific localized regions incorporate gas-permeable membranes with optimized properties. This allows slow permeation in general packaging materials to be enhanced at critical locations where gas accumulation occurs.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses composite structures combining impermeable container materials with permeable membrane materials. The gas-permeable membranes are integrated as separate layers or components within the container assembly, creating a hybrid system that maintains overall seal integrity while providing enhanced gas removal pathways through the permeable sections.

Inventive Principle:
Principle #40Composite materials

3Productivity

If gas-permeable membrane surface area is increased to enhance permeation, then gas removal efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvegas permeation rateVSAvoidmembrane configuration complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent transitions from two-dimensional flat membrane configurations to three-dimensional structured membranes with increased surface area. The membranes are formed with corrugated, pleated, or porous three-dimensional structures that provide significantly larger permeation surface area within the same footprint, enhancing gas removal without requiring larger or more complex membrane assemblies.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The CAPS system effectively enhances gas permeation rates, preventing flammable gas accumulation and pressure increases, ensuring safe storage and transportation of hazardous materials by allowing gases to permeate without venting, thus adhering to regulatory requirements and maintaining container integrity.

Implementation Method 1

gas received within the interior cavity via the gas inlet permeates through the gas-permeable membrane before being expelled from the interior cavity via the gas outlet

Methodology Applied
Scientific EffectPermeation: Permeation

Data Source

PatentUS20240383654A1Compact augmented permeation system (CAPS) assemblies and related systems and methods
Publication Date: 2024.11.21 BATTELLE SAVANNAH RIVER ALLIANCE LLC
  • US20240383654A1 patent drawing
  • US20240383654A1 patent drawing
  • US20240383654A1 patent drawing

AI summary

In one aspect, a compact augmented permeation system (CAPS) assembly includes a housing defining an interior cavity. The housing further defines a gas inlet for receiving gas within the interior cavity and a gas outlet for expelling the gas from the interior cavity. Additionally, the CAPS assembly includes a gas-permeable membrane positioned within the housing and defining a system boundary across the interior cavity such that gas received within the interior cavity via the gas inlet permeates through the gas-permeable membrane before being expelled from the interior cavity via the gas outlet.