Capsular Microcontroller Emulator for EMI Compliance Testing

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Solution Overview

Problem

Software development tools for embedded microcontrollers often fail to replicate the target application environment, leading to insufficient Electromagnetic Interference (EMI) compliance and environmental influence simulation, making it difficult to test and debug programs under realistic conditions.

Innovation Solution

A system comprising a capsular with a microcontroller, programmable memory, transceiver, and input devices, coupled to a computer via an interface board, allowing for software development and testing in the target environment, with the top plate serving as both an antenna and shock protection, and including sensors for environmental data measurement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a traditional development tool board is used, then programming and basic interaction are possible, but EMI compliance and environmental influence simulation are insufficient

Engineering Contradiction:
ImproveEMI complianceVSAvoidenvironmental influence simulation
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The system is divided into three main parts: a capsular containing the microcontroller and test equipment, a housing for protection and antenna function, and a computer for software development. This segmentation allows the capsular to be carried to various locations for testing while maintaining EMI compliance through the housing shield.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The top plate of the capsular serves multiple functions: it acts as an antenna for wireless communication, provides shock protection, and serves as a shielding element. The housing also serves as both protective enclosure and antenna structure, demonstrating multi-functionality to address both EMI compliance and environmental simulation needs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If the capsular is placed inside the housing for protection, then EMI compliance is improved, but accessibility to input devices is reduced

Engineering Contradiction:
ImproveEMI complianceVSAvoidaccessibility to input devices
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The input devices (buttons) are positioned on the outer circumference of the capsular, accessible from the outside even when the capsular is inside the housing. The display is located on the top plate which serves as antenna, making it accessible for interaction while maintaining the shielding function. This local placement ensures operational accessibility without compromising EMI compliance.

Inventive Principle:
Principle #3Local quality

3Reliability

If a customized antenna is used, then transmission frequency optimization is improved, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improvetransmission frequency optimizationVSAvoidantenna design complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The top plate of the capsular serves as both structural component and antenna element, eliminating the need for separate customized antenna designs. The housing also incorporates antenna functionality, reducing overall device complexity while maintaining transmission frequency optimization through the compact capsular design.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The capsular is designed with specific dimensional parameters (maximum diameter smaller than 5 cm) that optimize the top plate's performance as an antenna. The compensation network adapts the top plate to specific transmission frequency ranges (2.4 GHz, 868 MHz, 915 MHz, 433 MHz), achieving frequency optimization through parameter optimization rather than customized antenna structures.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables software development and testing under realistic target application conditions, improving EMI compliance and allowing for remote programming and debugging, while maintaining a compact form factor for ease of use in decentralized applications.

Implementation Method 1

The top plate of the capsular is configured to serve as an antenna

Methodology Applied
Scientific EffectAntenna radiation: Electromagnetic Induction

Implementation Method 2

The top plate forms part of the capsular serves as a shielding against disturbances and noise

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Implementation Method 3

a transceiver for transmitting and receiving data

Methodology Applied
Scientific EffectElectromagnetic transmission: Electromagnetic Induction

Data Source

PatentUS8903706B2System for embedded microcontroller and method
Publication Date: 2014.12.02 TEXAS INSTRUMENTS INC
  • US8903706B2 patent drawing
  • US8903706B2 patent drawing
  • US8903706B2 patent drawing

AI summary

The invention is system for emulating a target application comprises a computer, and a capsular including a microcontroller, a programmable non-volatile memory, a numeric display, a transceiver for transmitting and receiving data, a real time clock and at least one input device interacting with a program run on the microcontroller. The capsular is couplable to the computer and adapted to fit in a housing. The input device is operable both when the capsular is inside the housing and when the capsular is outside the housing.