Beverage Capsule Barcode Reading on a Flat Sealing Membrane

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Solution Overview

Problem

Existing beverage capsule systems face challenges in reliable and efficient communication with devices and users, limited information capacity, and complex image processing, particularly due to convex surfaces and the need for precise capsule orientation for code reading.

Innovation Solution

A method utilizing a two-dimensional barcode on the capsule, which can be read statically without moving the capsule or device, allowing for improved orientation flexibility and increased information capacity, and includes a digital camera for image capture and display of decoded information, enabling direct user interaction and access to web-based information.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a code is printed on the convex surface of the capsule, then the code can be applied on the capsule surface, but the code becomes distorted and reading is negatively affected

Engineering Contradiction:
Improvecode applicability on capsule surfaceVSAvoidcode reading accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The code is transferred from the convex outer surface of the capsule to the flat inner surface of the sealing membrane, changing the dimensional context from external convex to internal flat surface, thereby eliminating distortion while maintaining capsule compatibility

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The sealing membrane serves as an intermediary surface between the capsule content and the external environment, providing a flat code-bearing surface that mediates between the convex capsule shape and the requirement for flat code printing

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If mechanical elements are used to flatten the capsule surface for code reading, then the code can be read more accurately, but the capsule may rupture and mechanical friction occurs

Engineering Contradiction:
Improvecode reading accuracyVSAvoidcapsule integrity
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The flat inner surface of the sealing membrane acts as an intermediary that provides code reading accuracy without requiring mechanical flattening of the capsule, thus preserving capsule integrity and avoiding mechanical friction

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The optical code reading system reads the code directly from the flat inner surface of the sealing membrane without mechanical contact or flattening, replacing the need for mechanical surface modification with a non-contact optical reading method

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If a one-dimensional barcode is used on the capsule, then the code can be read, but the information capacity is too limited

Engineering Contradiction:
Improveinformation transmission efficiencyVSAvoidinformation capacity
Core Design Contradiction:
ProductivityVSLoss of information

Solution Approach 1:

The code transitions from one-dimensional linear bars to two-dimensional matrix pattern, utilizing both horizontal and vertical dimensions to encode significantly more information within the same physical space on the sealing membrane

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Reliability

If the capsule must be moved over a large path for code reading, then the code can be read reliably, but the reading process becomes complex and time-consuming

Engineering Contradiction:
Improvecode reading reliabilityVSAvoidreading mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The capsule itself provides the flat code-bearing surface through its sealing membrane, eliminating the need for external mechanical flattening devices or complex movement mechanisms, thereby simplifying the reading system while maintaining reliability

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances communication during and outside beverage preparation, simplifies the reading process, reduces mechanical stress on capsules, and allows for high-throughput automation in beverage production, while maintaining compactness and reliability.

Implementation Method 1

capturing at least one image of the barcode via a digital camera

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS9980596B2Method for providing information to a user from a capsule for the preparation of a beverage using a code
Publication Date: 2018.05.29 SOCIETE DES PRODUITS NESTLE SA
  • US9980596B2 patent drawing
  • US9980596B2 patent drawing
  • US9980596B2 patent drawing

AI summary

Method for providing information to a user from a capsule for the preparation of a beverage in a beverage producing device (20) comprising a capsule with a two-dimensional barcode (7) thereon, capturing at least one image of the barcode via a digital camera (42) and displaying decode information from said image on a display (41).