Capsule Engagement Bell and Rim Tab for Reliable Ejection

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Solution Overview

Problem

Beverage production machines face issues with reliable capsule discharge, as the end swivelling movement is not sufficient to disengage the capsule from the engagement member, leading to potential blockages if the consumer does not immediately discharge the capsule, especially when the needle is non-retractable and protrudes continuously, preventing capsule ejection.

Innovation Solution

The system incorporates a displaceable first capsule engagement member with a hollow bell shape and retaining bumps made of flexible material to create friction with the capsule rim, ensuring secure engagement and discharge, along with a tab mechanism to engage the rim during the capsule's movement to the discharge position, combining linear and swivelling movements for effective capsule ejection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the needle is non-retractable and continuously protrudes in the first capsule engagement member, then the capsule can be reliably retained during beverage production, but the capsule cannot be discharged from the beverage production module

Engineering Contradiction:
Improvecapsule retention during beverage productionVSAvoidcapsule discharge
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The capsule discharge mechanism is segmented into two independent functions: the hollow bell member with retaining bumps for secure engagement during beverage production, and the separate tab mechanism that engages the capsule rim to enable discharge. This segmentation allows the needle to remain non-retractable while the tab provides the discharge function.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The tab acts as an intermediary element between the capsule and the discharge mechanism. It engages the rim of the capsule that extends beyond the first engagement member, providing a mechanical lever arm to facilitate capsule ejection without requiring needle retraction.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the end swivelling movement is used to discharge the capsule, then the capsule can be discharged immediately after beverage preparation, but the capsule sticks to the engagement member when discharge is delayed

Engineering Contradiction:
Improveimmediate capsule dischargeVSAvoidcapsule discharge reliability when delayed
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The tab is pre-positioned to engage the rim of the capsule that extends beyond the first engagement member. This preliminary positioning ensures that when the tab is actuated, it can immediately lever the capsule loose from the retaining bumps, preventing sticking even if discharge is delayed.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The discharge mechanism transitions from a static swivelling movement to a dynamic tab-based lever action. The tab can be actuated at any time after beverage preparation, providing a reliable mechanical advantage to dislodge the capsule from the frictional engagement with the retaining bumps.

Inventive Principle:
Principle #15Dynamics

3Reliability

If the hollow bell member with retaining bumps is used to engage the capsule, then secure capsule retention is achieved, but the capsule discharge becomes unreliable

Engineering Contradiction:
Improvecapsule engagement securityVSAvoidcapsule discharge efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The engagement and discharge functions are segmented into two separate mechanisms: the hollow bell member with retaining bumps for secure engagement, and the tab mechanism for reliable discharge. This allows each function to be optimized independently without compromising the other.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The retaining bumps provide localized frictional engagement at specific discrete parts of the capsule enclosure, ensuring secure retention during beverage production. The tab provides localized mechanical leverage at the capsule rim to enable discharge, creating different local qualities for engagement and discharge.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution ensures systematic and efficient capsule discharge, preventing blockages and ensuring smooth operation of the beverage production machine by maintaining frictional engagement and facilitating capsule ejection even when the consumer delays discharge.

Implementation Method 1

the displaceable first capsule engagement member comprises retaining means able to create friction with discrete parts of the outer shape of the enclosure of the capsule

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

the capsule presenting an enclosure outer shape that is conformal to at least a portion of the hollow bell member

Methodology Applied
Scientific EffectGeometric conformity: Geometry

Implementation Method 3

the resulting beverage flows out of the capsule either through en outlet provided in the capsule or/and produced by the machine during the capsule engagement and falls by gravity in a cup

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentEP2571405B1Beverage production system using capsules
Publication Date: 2014.04.30 NESTEC SA
  • EP2571405B1 patent drawingFigure 1a~1c
  • EP2571405B1 patent drawingFigure 2a~2e
  • EP2571405B1 patent drawingFigure 3~4

AI summary

The invention concerns a beverage production system comprising a capsule (1) and a module (2) for producing a beverage from the capsule, the capsule (1) comprising an enclosure (1a) and a rim (1b), and the module (2) comprising : a first capsule engagement member (3), which can be displaced relative to a second, co-operating capsule engagement member (4) between a capsule discharge position and a beverage production position, the displaceable first capsule engagement member (3) comprising member (13) having the shape of a hollow bell, and the capsule (1) presenting an enclosure outer shape that is conformal to at least a portion of the hollow bell shaped member (13) and the capsule presenting a rim (1b) size such that at least a part of the rim of the capsule extends beyond at least a part of the first capsule engagement member (3) once it is engaged in the first capsule engagement member, wherein the displaceable first capsule engagement member (3) comprises retaining means able to create friction with discrete parts of the outer shape of the enclosure (1a) of the capsule, and wherein the module (2) comprises means for engaging the rim (1b) of the capsule extending beyond the first capsule engagement member when the first capsule engagement member (3) is displaced from the beverage production position to its opened capsule-insertion position.