Capsule Beverage Brewer with Integrated Ejection and Pressure Sealing
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Solution Overview
Problem
Existing beverage preparation devices using capsules are complex, costly, and face challenges in ensuring reliable high-pressure extraction and easy capsule handling due to multiple mechanical movements and sealing issues.
Innovation Solution
An apparatus with a capsule holder and injection head that incorporates an inclined introduction channel and capsule ejection mechanism, featuring a pivotable capsule holder and a pusher system with a return spring, allowing for reliable and ergonomic capsule insertion, extraction, and ejection without additional mechanisms, ensuring hermetic sealing and efficient high-pressure water injection.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If multiple mechanical movements and mechanisms are used for capsule handling, then capsule insertion and ejection functions are achieved, but device complexity increases and reliability decreases
Solution Approach 1:
The patent combines capsule insertion and ejection functions into a single integrated mechanism. The introduction channel serves dual purposes: guiding capsule insertion during normal operation and facilitating ejection when the holder is pivoted. This eliminates the need for separate insertion and ejection mechanisms, reducing overall device complexity while maintaining full functionality.
Solution Approach 2:
The capsule holder is designed to pivot between a horizontal extraction position and an inclined ejection position. This dynamic reconfiguration of the holder's orientation enables the same structural element to perform both capsule retention during extraction and capsule ejection during disposal, eliminating the need for additional fixed ejection mechanisms.
2Ease of operation
If multiple mechanical movements and mechanisms are used for capsule handling, then capsule insertion and ejection functions are achieved, but manufacturing cost increases
Solution Approach 1:
The patent combines capsule insertion and ejection functions into a single integrated mechanism. The introduction channel serves dual purposes: guiding capsule insertion during normal operation and facilitating ejection when the holder is pivoted. This eliminates the need for separate insertion and ejection mechanisms, reducing overall device complexity while maintaining full functionality.
Solution Approach 2:
The introduction channel is designed as a multi-functional element that serves both as a guide for capsule insertion during normal operation and as an ejection path when the holder is pivoted to the inclined position. This universal design eliminates the need for dedicated ejection mechanisms, reducing manufacturing complexity and cost.
3Productivity
If high pressure is used for water injection, then extraction efficiency is improved, but sealing reliability becomes more difficult to ensure
Solution Approach 1:
The injection head and capsule holder contact surfaces are designed with curved or rounded geometries that conform to each other, creating a more effective seal under high pressure. The curved surfaces distribute the sealing force more evenly across the contact interface, preventing leakage while maintaining the high pressures needed for efficient extraction.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution simplifies the device design, enhances reliability, and reduces costs by eliminating complex mechanical parts, ensuring perfect sealing and efficient high-pressure extraction while facilitating easy capsule handling and ejection, resulting in a more user-friendly and cost-effective beverage preparation system.
Implementation Method 1
a pusher system with a return spring
Implementation Method 2
The introduction channel is inclined at an angle between 30 and 70 degrees with respect to the horizontal plane
Data Source
Figure 1a
Figure 1b~1c
Figure 1d
AI summary
An apparatus for preparing a beverage or liquid food from a capsule (3) containing a substance to be extracted by introducing pressurized water into the capsule. The apparatus comprises an extraction block (4) with a capsule introduction channel (14), a capsule holder (8) with an extraction wall (22), an injection head (10) for injecting water into the capsule, and an opening and closing mechanism (12) for effecting relative movement between the capsule holder and the injection head for opening and closing the injection head to the capsule holder. The apparatus includes a capsule ejection mechanism (24) comprising a pusher (42) configured to engage the underside of a capsule collar when the injection head is returned to its open position.