Capsule Brewing Module Lever Sensing for Accurate Closure

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Solution Overview

Problem

Beverage preparation machines with motorized brewing modules and manually operable clamping units face issues such as high friction, positional inaccuracy, and susceptibility to damage, leading to a low-quality user experience and impression.

Innovation Solution

A beverage preparation machine with a motorized brewing module and a closing unit featuring a manually operable pivoting lever with a sensor, providing haptic feedback and mechanical decoupling to ensure high automation, user safety, and comfort, while allowing intuitive operation and efficient brewing process management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a manually operable clamping unit is used in motorized brewing modules, then ease of operation is improved, but reliability deteriorates due to high friction, positional inaccuracy, and susceptibility to damage

Engineering Contradiction:
Improvemanual operationVSAvoidpositional accuracy
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent replaces the purely mechanical clamping unit with a sensor-based detection system. The sensor detects the position of the brewing chamber seat and brewing chamber, providing feedback to the control unit. This substitution of mechanical position-sensing mechanisms with electronic sensors eliminates friction and wear associated with mechanical systems while maintaining manual operability, thereby improving reliability and positional accuracy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If a mechanically coupled closing unit is used, then ease of operation is improved, but device complexity increases due to additional mechanical components

Engineering Contradiction:
Improveintuitive operationVSAvoidmechanical components
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical coupling between the closing unit and brewing chamber with electronic sensing. The sensor detects the closed position of the brewing chamber seat without requiring mechanical linkages or couplings. This reduces the number of mechanical components while maintaining intuitive manual operation through the operating lever, thereby resolving the contradiction between ease of operation and device complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The sensor automatically detects the position of the brewing chamber seat and brewing chamber, and the control unit automatically processes this information to determine when the brewing chamber is closed. This self-detecting and self-reporting mechanism eliminates the need for complex mechanical position-indication systems, reducing device complexity while maintaining ease of operation.

Inventive Principle:
Principle #25Self-service

3Ease of operation

If lateral guidance is provided for the closing unit, then ease of operation is improved, but manufacturing precision deteriorates due to play and low positional accuracy

Engineering Contradiction:
Improvelateral movementVSAvoidpositional accuracy
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent replaces mechanical position-detection mechanisms that require tight tolerances and precise manufacturing with electronic sensors. The sensor can accurately detect the position of the brewing chamber seat and brewing chamber even with lateral guidance that allows some movement play. This substitution eliminates the need for high manufacturing precision in the guidance mechanisms while maintaining ease of lateral operation, thereby resolving the contradiction between ease of operation and manufacturing precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentEP3383236B1Machine for making beverages
Publication Date: 2020.03.18 TCHIBO SCHWEIZ AG
  • EP3383236B1 patent drawingFigure 1~2
  • EP3383236B1 patent drawingFigure 3~4
  • EP3383236B1 patent drawingFigure 5

AI summary

The invention relates to a beverage-making machine (10) for making a beverage from a portion capsule, having a motorized brewing module (6) which has a first brewing module part (3) and a second brewing module part (4) which can be moved relative to the first brewing module part. A brewing chamber can be formed by the first and second brewing module part, said brewing chamber at least partly surrounding the portion capsule (10) which is in a brewing position during the brewing process. The brewing module is designed to brew a brewed beverage by introducing a brewing liquid into the portion capsule (10) and to discharge same out of the brewing module. The motorized brewing module further has an electric drive (22) for moving the second brewing module part (4) relative to the first brewing module part (3). The beverage-making machine (10) further has a housing with a capsule insertion opening (11) through which the portion capsule (10) can be inserted into the beverage-making machine (10). The beverage-making machine (10) is characterized by additionally having a closing unit (1) and a sensor (2). The closing unit (1) comprises a manually actuatable operating lever (14) that can be pivoted about a pivot axis (15) between a closed position, in which the operating lever (14) closes the capsule insertion opening (11), and an open position, in which the capsule insertion opening (11) is accessible. The sensor can be used to ascertain whether the operating lever has assumed the closed position.