Safety Capsule Cover Retention via Segmented Extraction Prevention

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing child-proof safety capsules are prone to de-capping when children exert force on the lower circumferential edge of the cover, leading to potential accidental access to the container's contents.

Innovation Solution

A safety capsule design featuring a press-fit engagement mechanism and extraction prevention means, including a folded strip and a stopping abutment, which opposes separation of the cover from the cap, providing increased resistance to de-capping forces and ensuring secure closure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an annular projection and annular abutment are used to prevent cover removal, then the cover can be retained securely under normal conditions, but the edge may be deformed by localized force causing de-capping

Engineering Contradiction:
Improvecover retentionVSAvoidresistance to localized deformation
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The extraction prevention means is divided into multiple discrete elements (projections and corresponding abutments) distributed around the circumferential edge. This segmentation allows the force to be distributed across multiple contact points rather than concentrated at a single point, preventing localized deformation while maintaining secure retention.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cap and cover are provided with specific local structural features (projections and abutments) at critical locations where extraction prevention is needed. These localized features create high resistance to extraction forces at the interface between cap and cover, while the overall structure remains simple.

Inventive Principle:
Principle #3Local quality

2Ease of operation

If the cover is designed to allow easy opening by coordinated movement, then adult users can open it easily, but children may accidentally deform the edge to bypass the retention mechanism

Engineering Contradiction:
Improveopening mechanismVSAvoidaccidental de-capping prevention
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The extraction prevention means (projections and abutments) is built into the structure before use, creating preliminary resistance against extraction forces. This pre-built defensive structure prevents children from accidentally deforming the edge and bypassing the retention mechanism, while not interfering with the intended opening operation by adults.

Inventive Principle:
Principle #9Preliminary anti-action

Data Source

PatentUS11345527B2Safety capsule with strip for preventing extraction
Publication Date: 2022.05.31 BORMIOLI PHARMA SPA
  • US11345527B2 patent drawing

AI summary

A safety capsule for a container, comprising:a threaded closure cap (2) for closing the container;a cover (3) for said cap (2), said cover (3) comprising a base (30) and a lateral wall (31) that extends from said base (30); said base (30) and said lateral wall (31) overlying said cap (2);a press-fit engagement means (5) that enables transmission of motion from the cover (3) to the cap (2) for unscrewing said cap (2);means (6) preventing extraction of the cover (3) from the cap (2), said means (6) comprising:a) a strip (60), being part of the cover (3), bent towards the inside of the cover (3);b) a stopping abutment (61), being part of the cap (2), intended to abut said strip (60) at least whenever there is an attempt to pull out the cap (2) from the cover (3).