Apparatus for deforming shape of capsule and method for deforming shape of capsule by using same
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Solution Overview
Problem
Conventional capsule coffee systems face issues with non-uniform distribution of contents due to gas generation, leading to changes in density and quality of the beverage, and require specialized beverage preparation apparatuses to deform the capsule shape, limiting compatibility and usability.
Innovation Solution
An apparatus and method for pre-deforming the capsule shape using a main body, chamber, support member, and shape-deforming member to uniformly distribute contents and restore damaged capsules.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the capsule is sealed hermetically to preserve flavor and extend shelf life, then the sealing quality is improved, but gas accumulation during storage increases internal volume and causes non-uniform material distribution
Solution Approach 1:
The patent applies preliminary action by deforming the capsule shape in advance before beverage preparation. The deformation process removes empty spaces and redistributes the beverage material uniformly within the capsule, preparing it in optimal condition before extraction. This preliminary deformation resolves the non-uniform distribution problem caused by gas accumulation during storage.
2Manufacturing precision
If a beverage preparation apparatus with capsule deformation function is equipped, then beverage extraction quality is improved, but device complexity and consumer burden increase
Solution Approach 1:
The patent extracts the capsule deformation function from the complex beverage preparation apparatus and separates it into an independent, simple pre-processing step. This allows the deformation to be performed using a separate, simpler device or even manual methods, while the main beverage preparation apparatus remains unchanged and compatible with standard capsules.
Solution Approach 2:
By performing the deformation action beforehand and separately from the main beverage preparation process, the system avoids integrating complex deformation mechanisms into the beverage machine. The pre-deformed capsule is then ready for standard extraction processes.
3Stability of the object's composition
If the capsule shape is deformed by pressurization to remove empty space, then material distribution uniformity is improved, but the capsule requires specialized apparatus and compatibility is limited
Solution Approach 1:
The patent designs the deformation apparatus and deformation method to be universally applicable to various capsule types. The pre-deformation step creates a standardized, uniformly distributed capsule structure that can be used with multiple beverage preparation systems, enhancing compatibility rather than limiting it.
4Reliability
If the capsule is damaged during distribution, then the capsule cannot be properly inserted or extracted, but the contents remain undamaged and are wasted
Solution Approach 1:
The pre-deformation process strengthens the capsule structure before distribution by removing empty spaces and creating a more compact, resilient form. This preliminary structural reinforcement helps the capsule resist damage during handling and transport, reducing the likelihood of insertion or extraction failures.
Solution Approach 2:
The patent transforms the potential harm of gas accumulation and internal pressure into a benefit by using controlled pressurization during the deformation process. This controlled pressure strengthens the capsule walls and creates a more robust structure that better withstands external forces during distribution, converting what could be a weakness into a strength.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Ensures uniform beverage extraction quality and usability across various preparation apparatuses without the need for specialized equipment, while restoring damaged capsules.
Implementation Method 1
a shape-deforming member formed at a distal end of the support member for deforming the shape of the capsule by pressurizing the capsule
Data Source
Figure 1
Figure 2(a)~2(c)
Figure 3
AI summary
The present disclosure relates to an apparatus for deforming the shape of a capsule so as to produce a high-quality beverage by deforming the shape of the capsule before a beverage preparation capsule is inserted into a beverage preparation apparatus, and to a method for deforming a shape of a capsule using the same.