Pickup Truck Car Cover Limiting Structure for Lateral Stability

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Solution Overview

Problem

Existing car cover systems for pick-up trucks are ineffective in preventing water ingress and are inconvenient to open and close due to their side-to-side movement.

Innovation Solution

A car cover limiting structure that includes a guide rail, a side rail, and limit positioning blocks to prevent the car cover from moving laterally, ensuring a secure waterproof seal and easy operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the car cover is connected to the rail and cargo hopper to achieve waterproof effect, then the waterproof performance is improved, but the car cover moves from side to side making it inconvenient to open and close

Engineering Contradiction:
Improvewaterproof effectVSAvoidconvenience to open and close
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent introduces a limiting structure as an intermediary component between the car cover and the rail system. This limiting structure includes limiting blocks that engage with limiting grooves on the rails, acting as a mediator that maintains the waterproof connection while preventing unwanted lateral movement of the car cover.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent divides the connection system into separate functional components: the rail structure, the limiting structure with limiting blocks and grooves, and the car cover. This segmentation allows each component to perform its specific function independently - the rail provides support, the limiting structure prevents lateral movement, and the car cover provides waterproofing.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If the car cover is allowed to move freely on the rail for easy operation, then the ease of operation is improved, but the waterproof effect deteriorates due to side-to-side movement

Engineering Contradiction:
Improveease to open and closeVSAvoidwaterproof effect
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent creates a dynamic connection system where the car cover can move along the rail in the intended direction (for opening and closing) while the limiting structure dynamically constrains lateral movement. The limiting blocks engage with the limiting grooves only when lateral displacement occurs, allowing normal operation while preventing waterproofing compromise.

Inventive Principle:
Principle #15Dynamics

3Reliability

If the limiting structure is added to prevent side-to-side movement, then the waterproof effect is improved, but the device complexity increases

Engineering Contradiction:
Improvewaterproof effectVSAvoidstructural complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the limiting function with the existing rail and car cover structures. The limiting blocks and grooves are integrated into the overall assembly, where the limiting structure works in conjunction with the rail rather than being a completely separate system. This merging approach adds minimal complexity while achieving the waterproofing goal.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20250050717A1Car cover limiting structure
Publication Date: 2025.02.13 ZHEJIANG SURPASS AUTO PARTS CO LTD
  • US20250050717A1 patent drawing
  • US20250050717A1 patent drawing
  • US20250050717A1 patent drawing

AI summary

The present invention discloses a car cover limiting structure, it includes a guide rail, a side rail and a first side rail limit positioning block, the first side rail limit positioning block is connected to the side rail, the first side rail limit positioning block includes a barrier plate, the barrier plate is used to resist and limit with the guide rail. By setting the car cover limiting structure, the present invention enables the car cover does not to move from side to side in use, so as to facilitate the opening and closing of the car cover.