Hard Flipping Car Cover With Three-Point Support Positioning

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Solution Overview

Problem

Existing car covers for pick-up trucks are prone to damage due to concentrated supporting systems and high production costs associated with higher-cost rotating shafts, which limits their stability and service life.

Innovation Solution

A hard flipping car cover with a three-point positioning supporting system using a large front bar rotating shaft, buffer plate, and rotating shaft systems made of rubber and plastic materials to enhance stability and extend service life while reducing costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a concentrated point support system is used, then the structure is simple, but the supporting system is prone to damage and has poor stability

Engineering Contradiction:
Improvesupporting system structureVSAvoidsupporting system stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The supporting system is divided into multiple support points along the front bar rather than a single concentrated point. The front bar includes multiple rotating shafts distributed at different positions, which segment the support function to improve stability while maintaining structural simplicity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different sections of the front bar are equipped with rotating shafts at specific locations to provide localized support where needed. This allows the structure to have varying support characteristics at different points, improving overall stability without requiring complete restructuring.

Inventive Principle:
Principle #3Local quality

2Reliability

If a higher cost rotating shaft system is used, then the service life and stability are improved, but the production cost of the car cover increases

Engineering Contradiction:
Improverotating shaft service lifeVSAvoidproduction cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent applies different material qualities to different rotating shafts based on their specific functional requirements. The large front bar rotating shaft uses durable materials for long service life, while other rotating shafts use cost-effective materials, achieving reliable performance without uniformly high costs across all components.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent varies the material parameters and structural parameters of rotating shafts according to their position and load requirements. By adjusting these parameters locally rather than using a uniform high-specification design throughout, the system achieves necessary reliability while controlling overall production costs.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides improved stability and extended service life for the car cover's supporting system, while also lowering production costs through the use of different rotating shaft systems, making the car cover more economical.

Implementation Method 1

The first plate body is rotatably connected to the front bar system by the large front bar rotating shaft

Methodology Applied
Scientific EffectRotation:

Implementation Method 2

When the first plate body is turned up, the upper end of the first plate body rests on the buffer plate, while the first rotating shaft system presses on the cushion plate

Methodology Applied
Scientific EffectMechanical support:

Implementation Method 3

the first rotating shaft system presses on the cushion plate

Methodology Applied
Scientific EffectCushioning:

Implementation Method 4

the supporting pole head is connected to the plate body through a supporting base, the supporting block includes a fixing section, an inclined plate, a supporting groove

Methodology Applied
Scientific EffectMechanical support:

Data Source

PatentUS20240308310A1Embedded car cover
Publication Date: 2024.09.19 ZHEJIANG SURPASS AUTO PARTS CO LTD
  • US20240308310A1 patent drawing
  • US20240308310A1 patent drawing
  • US20240308310A1 patent drawing

AI summary

The present invention discloses a hard flipping car cover including a front bar system, a first plate body, a second plate body, a third plate body and a supporting system, the supporting system includes a buffer plate, a buffer block and a large front bar rotating shaft, the buffer plate is connected to the front car cab, the buffer block is connected to the front bar system, the first plate body is rotatably connected to the front bar system by a large front bar rotating shaft, the first plate body is rotatably connected to the second plate body by a first rotating shaft system, the second plate body is connected to the third plate body by a second rotating shaft system. The invention achieves a three-point positioning of the first plate body by the large front bar rotating shaft, the buffer plate and the buffer block. When the first plate body is flipped up, the upper end of the first plate body comes against the buffer plate while the first rotating shaft system presses against the buffer block, at which time the angle between the plate body and the horizontal surface is greater than 90°, enabling the plate body to stand.